{"title":"通过Cr2AlC粉末改性提高自结合SiC耐火材料的抗蒸汽氧化和耐熔融碱腐蚀性能","authors":"Junyi Lv , Gongye Lv , Feng Liang , Haohui Gu , Yu Tian , Haijun Zhang , Shaowei Zhang","doi":"10.1016/j.jeurceramsoc.2025.117864","DOIUrl":null,"url":null,"abstract":"<div><div>Self-bonded silicon carbide (SiC) refractories are widely employed in high-temperature industries owing to their exceptional strength and thermal conductivity. However, the limited steam oxidation resistance and molten alkali corrosion resistance restricts their long-term service performance in industrial kiln applications, such as waste incinerators. In this study, Cr<sub>2</sub>AlC powder was incorporated into self-bonded SiC refractories to address these issues. The microstructure, mechanical properties, steam oxidation resistance and sodium sulfate corrosion resistance of as-prepared refractory specimens were systematically investigated. The cold modulus of rupture and cold crushing strength increased by 11.4 % and 21.7 %, respectively, with 5 wt% Cr<sub>2</sub>AlC. Steam oxidation resistance of the specimens improved significantly, with characteristic oxidation times (<em>t</em><sub><em>d</em></sub> and <em>t</em><sub><em>c</em></sub>) increasing by 11.1 % and 174.5 %, respectively. Moreover, after 4 h of sodium sulfate corrosion at 1100 °C, the residual weight and volume ratio of the specimen increased by 15.1 % and 16.2 %, respectively.</div></div>","PeriodicalId":17408,"journal":{"name":"Journal of The European Ceramic Society","volume":"46 3","pages":"Article 117864"},"PeriodicalIF":6.2000,"publicationDate":"2025-09-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Improving steam oxidation and molten alkali corrosion resistance of self-bonded SiC refractories via Cr2AlC powder modification\",\"authors\":\"Junyi Lv , Gongye Lv , Feng Liang , Haohui Gu , Yu Tian , Haijun Zhang , Shaowei Zhang\",\"doi\":\"10.1016/j.jeurceramsoc.2025.117864\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>Self-bonded silicon carbide (SiC) refractories are widely employed in high-temperature industries owing to their exceptional strength and thermal conductivity. However, the limited steam oxidation resistance and molten alkali corrosion resistance restricts their long-term service performance in industrial kiln applications, such as waste incinerators. In this study, Cr<sub>2</sub>AlC powder was incorporated into self-bonded SiC refractories to address these issues. The microstructure, mechanical properties, steam oxidation resistance and sodium sulfate corrosion resistance of as-prepared refractory specimens were systematically investigated. The cold modulus of rupture and cold crushing strength increased by 11.4 % and 21.7 %, respectively, with 5 wt% Cr<sub>2</sub>AlC. Steam oxidation resistance of the specimens improved significantly, with characteristic oxidation times (<em>t</em><sub><em>d</em></sub> and <em>t</em><sub><em>c</em></sub>) increasing by 11.1 % and 174.5 %, respectively. Moreover, after 4 h of sodium sulfate corrosion at 1100 °C, the residual weight and volume ratio of the specimen increased by 15.1 % and 16.2 %, respectively.</div></div>\",\"PeriodicalId\":17408,\"journal\":{\"name\":\"Journal of The European Ceramic Society\",\"volume\":\"46 3\",\"pages\":\"Article 117864\"},\"PeriodicalIF\":6.2000,\"publicationDate\":\"2025-09-30\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of The European Ceramic Society\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0955221925006855\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, CERAMICS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of The European Ceramic Society","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0955221925006855","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, CERAMICS","Score":null,"Total":0}
Improving steam oxidation and molten alkali corrosion resistance of self-bonded SiC refractories via Cr2AlC powder modification
Self-bonded silicon carbide (SiC) refractories are widely employed in high-temperature industries owing to their exceptional strength and thermal conductivity. However, the limited steam oxidation resistance and molten alkali corrosion resistance restricts their long-term service performance in industrial kiln applications, such as waste incinerators. In this study, Cr2AlC powder was incorporated into self-bonded SiC refractories to address these issues. The microstructure, mechanical properties, steam oxidation resistance and sodium sulfate corrosion resistance of as-prepared refractory specimens were systematically investigated. The cold modulus of rupture and cold crushing strength increased by 11.4 % and 21.7 %, respectively, with 5 wt% Cr2AlC. Steam oxidation resistance of the specimens improved significantly, with characteristic oxidation times (td and tc) increasing by 11.1 % and 174.5 %, respectively. Moreover, after 4 h of sodium sulfate corrosion at 1100 °C, the residual weight and volume ratio of the specimen increased by 15.1 % and 16.2 %, respectively.
期刊介绍:
The Journal of the European Ceramic Society publishes the results of original research and reviews relating to ceramic materials. Papers of either an experimental or theoretical character will be welcomed on a fully international basis. The emphasis is on novel generic science concerning the relationships between processing, microstructure and properties of polycrystalline ceramics consolidated at high temperature. Papers may relate to any of the conventional categories of ceramic: structural, functional, traditional or composite. The central objective is to sustain a high standard of research quality by means of appropriate reviewing procedures.