Characterisation, concentration and acidic reductive leaching of limonitic laterites from New Caledonia

This study aimed at determining Ni and Co leaching kinetics from a New Caledonian laterite in an acidic medium (H₂SO₄ pH 1.5) and in a reductive environment (addition of SO₃²⁻ or Fe(II)) at 46 °C. The mineralogical study revealed that Co was mainly carried by Mn oxyhydroxides in the limonite sample. Conversely, Ni was hosted by both Fe and Mn oxyhydroxides. In the presence of a reductive reagent, Mn oxyhydroxides dissolved rapidly compared to goethite, the main Fe oxyhydroxide in the sample. Co, Mn and Ni reductive leaching yields reached 79 %, 83 % and 9 % respectively after 2 days. Based on these results, a Mn oxides concentrate was produced in order to efficiently leach Co while limiting Fe oxyhydroxide dissolution. This concentrate resulted from a combination of particle size and gravity separation steps. The volume/mass of sample was drastically decreased since the mass of the final sample was only 3.3 % of the initial one. Co content increased from 0.16 wt% in the limonite to 2.3 wt% in the concentrate, representing an enrichment factor of 13.8 and recovery yield of 60 %. Co, Mn and Ni leaching yields reached 87 %, 95 % and 80 % respectively in the Mn oxides concentrate leaching experiment. The difference in Ni behaviour was consistent with the mineralogical composition: Ni was mainly carried by the goethite in the laterite, while it was hosted mainly by the Mn oxyhydroxides in the Mn oxides concentrate. This study gives a proof of concept for the development a robust pre-concentration process to recover Co.