基于信息融合和数据模型混合驱动的锁紧螺母生产质量时间序列预测

IF 14.2 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL
Tianzi Tian , Dunwang Qin , Ning Wang , Jun Yang , Kai Wu
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引用次数: 0

摘要

螺母的锁紧性能直接影响装配产品的使用寿命和可靠性。然而,某些航空航天螺母每批都要经过超过120小时的严格测试,导致成本增加和产品交付延迟。因此,准确预测产品质量和剩余测试时间(RTT)对提高效率至关重要。面对这一新的挑战,本文提出了一种基于质量信息融合的数据模型混合时间序列预测方法。首先,考虑到监测数据包含两组相关特征,我们引入了一个具有时间自注意机制的多任务并行深度学习(MTL)网络。TSAM强调关键的退化信息,而MTL利用共享的特征信息来捕获更准确的长期趋势。其次,考虑到降解过程的多阶段性和不确定性,构建了半经验物理降解模型,其中使用精确线性时间(PELT)方法进行阶段识别,并通过粒子滤波(PF)估计不确定性。贝叶斯框架能够在基于数据和基于模型的方法之间进行混合校正,集成了两者的优点。最后,实验结果表明,该方法优于传统模型,有效地实现了更准确的质量预测。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Time series prediction for lock nuts production quality driven by information fusion and data-model hybrid
The locking performance of nuts directly impacts the lifespan and reliability of assembled products. However, certain aerospace nuts undergo over 120 h of rigorous testing per batch, causing increased costs and delayed product delivery. Therefore, accurately predicting production quality and remaining testing time (RTT) is crucial for improving efficiency. Facing this new challenge, this paper proposes a data-model hybrid time series prediction method based on quality information fusion. First, considering that the monitoring data contains two sets of related features, we introduce a multi-task parallel deep learning (MTL) network with a temporal self-attention mechanism (TSAM). The TSAM assigns importance to key degradation information, while MTL leverages shared feature information to capture more accurate long-term trends. Next, considering the multi-stage nature and uncertainty of the degradation process, a semi-empirical physical degradation model is constructed, where stage identification is achieved using the Pruned Exact Linear Time (PELT) method, and uncertainty is estimated through Particle Filtering (PF). The Bayesian framework enables hybrid correction between the data-based and the model-based methods, integrating the strengths of both. Finally, experimental results demonstrate that the proposed method outperforms traditional models, effectively achieving more accurate quality predictions.
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来源期刊
Journal of Manufacturing Systems
Journal of Manufacturing Systems 工程技术-工程:工业
CiteScore
23.30
自引率
13.20%
发文量
216
审稿时长
25 days
期刊介绍: The Journal of Manufacturing Systems is dedicated to showcasing cutting-edge fundamental and applied research in manufacturing at the systems level. Encompassing products, equipment, people, information, control, and support functions, manufacturing systems play a pivotal role in the economical and competitive development, production, delivery, and total lifecycle of products, meeting market and societal needs. With a commitment to publishing archival scholarly literature, the journal strives to advance the state of the art in manufacturing systems and foster innovation in crafting efficient, robust, and sustainable manufacturing systems. The focus extends from equipment-level considerations to the broader scope of the extended enterprise. The Journal welcomes research addressing challenges across various scales, including nano, micro, and macro-scale manufacturing, and spanning diverse sectors such as aerospace, automotive, energy, and medical device manufacturing.
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