刀具配备了合成金刚石聚晶与聚晶金刚石CVD涂层

IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY
V. I. Gritsyna, K. I. Koshevoy, O. A. Opalev, E. N. Reshetnyak, V. E. Strel’nitskij, A. O. Lyamtseva, A. O. Chumak, S. A. Klymenko, O. O. Bochechka, O. I. Chernienko
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引用次数: 0

摘要

本研究提出了一种薄型保护性聚晶金刚石CVD涂层,用于刀具装备通过HP-HT方法生产的聚晶合成金刚石材料。在磁稳定辉光放电等离子体中对沉积参数进行了优化。在CH4分压为(2.2 ~ 2.7)× 102 Pa的氢-甲烷混合物中合成了涂层。研究了沉积过程中多晶金刚石衬底温度对合成涂层结构的影响。结果表明,在1060 ~ 1150℃的温度下,涂层中的金刚石晶体呈现出微米尺度的矩形或三角形面。进一步提高合成温度会导致在较大的、结构良好的金刚石晶体表面形成较不有序的细粒度组分。在1110 ~ 1150℃的沉积温度下,采用30µm厚的聚晶金刚石CVD涂层制备了一批中试刀具。在AK12M2MGN铝合金和MK90技术陶瓷加工过程中,评估了涂层对刀具性能特性的影响。结果表明,涂层刀具在加工铝合金时产生的加工表面粗糙度较低,而在加工工艺陶瓷时,其耐磨性提高了1.52 ~ 1.75倍。这一改进扩大了金刚石多晶刀具的应用范围,提高了刀具的效率。该研究确定了合成温度限制为1175℃,超过该温度,涂层的性能特征就会变差。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Cutting Tool Equipped with a Synthetic Diamond Polycrystal with a Polycrystalline Diamond CVD Coating

This study proposes a thin protective polycrystalline diamond CVD coating for cutting tools equipped with a polycrystalline synthetic diamond material produced via the HP–HT method. The deposition parameters were optimized in a magnetically stabilized glow discharge plasma. The coating was synthesized in a hydrogen–methane mixture at a partial pressure of CH4 ranging from (2.2–2.7) × 102 Pa. The effect of the temperature of the polycrystalline diamond substrate during deposition on the structure of the synthesized coating was investigated. Results indicate that at temperatures between 1060 and 1150°C, diamond crystals in the coatings exhibit well-defined faceting with rectangular or triangular faces of micrometer-scale dimensions. A further increase in synthesis temperature leads to the formation of less-ordered fine-grained components on the surface of the larger, well-formed diamond crystals. At a deposition temperature of 1110–1150°C, a pilot batch of cutting inserts was fabricated using a polycrystalline synthetic diamond material with a 30-µm-thick polycrystalline diamond CVD coating. The impact of the coating on the performance characteristics of tools equipped with these inserts was evaluated during the machining of AK12M2MGN aluminum alloy and MK90 technical ceramics. Results indicate that the coated tool produced machined surfaces with lower roughness when processing the aluminum alloy, while exhibiting a 1.52–1.75-fold increase in wear resistance when machining technical ceramics. This improvement expands the application range and enhances the efficiency of diamond-polycrystal-equipped tools. The study established a synthesis temperature limit of 1175°C, beyond which the coating develops inferior performance characteristics.

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来源期刊
Journal of Superhard Materials
Journal of Superhard Materials MATERIALS SCIENCE, MULTIDISCIPLINARY-
CiteScore
1.80
自引率
66.70%
发文量
26
审稿时长
2 months
期刊介绍: Journal of Superhard Materials presents up-to-date results of basic and applied research on production, properties, and applications of superhard materials and related tools. It publishes the results of fundamental research on physicochemical processes of forming and growth of single-crystal, polycrystalline, and dispersed materials, diamond and diamond-like films; developments of methods for spontaneous and controlled synthesis of superhard materials and methods for static, explosive and epitaxial synthesis. The focus of the journal is large single crystals of synthetic diamonds; elite grinding powders and micron powders of synthetic diamonds and cubic boron nitride; polycrystalline and composite superhard materials based on diamond and cubic boron nitride; diamond and carbide tools for highly efficient metal-working, boring, stone-working, coal mining and geological exploration; articles of ceramic; polishing pastes for high-precision optics; precision lathes for diamond turning; technologies of precise machining of metals, glass, and ceramics. The journal covers all fundamental and technological aspects of synthesis, characterization, properties, devices and applications of these materials. The journal welcomes manuscripts from all countries in the English language.
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