V. I. Gritsyna, K. I. Koshevoy, O. A. Opalev, E. N. Reshetnyak, V. E. Strel’nitskij, A. O. Lyamtseva, A. O. Chumak, S. A. Klymenko, O. O. Bochechka, O. I. Chernienko
{"title":"刀具配备了合成金刚石聚晶与聚晶金刚石CVD涂层","authors":"V. I. Gritsyna, K. I. Koshevoy, O. A. Opalev, E. N. Reshetnyak, V. E. Strel’nitskij, A. O. Lyamtseva, A. O. Chumak, S. A. Klymenko, O. O. Bochechka, O. I. Chernienko","doi":"10.3103/S1063457625020030","DOIUrl":null,"url":null,"abstract":"<p>This study proposes a thin protective polycrystalline diamond CVD coating for cutting tools equipped with a polycrystalline synthetic diamond material produced via the HP–HT method. The deposition parameters were optimized in a magnetically stabilized glow discharge plasma. The coating was synthesized in a hydrogen–methane mixture at a partial pressure of CH<sub>4</sub> ranging from (2.2–2.7) × 10<sup>2</sup> Pa. The effect of the temperature of the polycrystalline diamond substrate during deposition on the structure of the synthesized coating was investigated. Results indicate that at temperatures between 1060 and 1150°C, diamond crystals in the coatings exhibit well-defined faceting with rectangular or triangular faces of micrometer-scale dimensions. A further increase in synthesis temperature leads to the formation of less-ordered fine-grained components on the surface of the larger, well-formed diamond crystals. At a deposition temperature of 1110–1150°C, a pilot batch of cutting inserts was fabricated using a polycrystalline synthetic diamond material with a 30-µm-thick polycrystalline diamond CVD coating. The impact of the coating on the performance characteristics of tools equipped with these inserts was evaluated during the machining of AK12M2MGN aluminum alloy and MK90 technical ceramics. Results indicate that the coated tool produced machined surfaces with lower roughness when processing the aluminum alloy, while exhibiting a 1.52–1.75-fold increase in wear resistance when machining technical ceramics. This improvement expands the application range and enhances the efficiency of diamond-polycrystal-equipped tools. The study established a synthesis temperature limit of 1175°C, beyond which the coating develops inferior performance characteristics.</p>","PeriodicalId":670,"journal":{"name":"Journal of Superhard Materials","volume":"47 2","pages":"151 - 158"},"PeriodicalIF":1.2000,"publicationDate":"2025-05-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Cutting Tool Equipped with a Synthetic Diamond Polycrystal with a Polycrystalline Diamond CVD Coating\",\"authors\":\"V. I. Gritsyna, K. I. Koshevoy, O. A. Opalev, E. N. Reshetnyak, V. E. Strel’nitskij, A. O. Lyamtseva, A. O. Chumak, S. A. Klymenko, O. O. Bochechka, O. I. Chernienko\",\"doi\":\"10.3103/S1063457625020030\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p>This study proposes a thin protective polycrystalline diamond CVD coating for cutting tools equipped with a polycrystalline synthetic diamond material produced via the HP–HT method. The deposition parameters were optimized in a magnetically stabilized glow discharge plasma. The coating was synthesized in a hydrogen–methane mixture at a partial pressure of CH<sub>4</sub> ranging from (2.2–2.7) × 10<sup>2</sup> Pa. The effect of the temperature of the polycrystalline diamond substrate during deposition on the structure of the synthesized coating was investigated. Results indicate that at temperatures between 1060 and 1150°C, diamond crystals in the coatings exhibit well-defined faceting with rectangular or triangular faces of micrometer-scale dimensions. A further increase in synthesis temperature leads to the formation of less-ordered fine-grained components on the surface of the larger, well-formed diamond crystals. At a deposition temperature of 1110–1150°C, a pilot batch of cutting inserts was fabricated using a polycrystalline synthetic diamond material with a 30-µm-thick polycrystalline diamond CVD coating. The impact of the coating on the performance characteristics of tools equipped with these inserts was evaluated during the machining of AK12M2MGN aluminum alloy and MK90 technical ceramics. Results indicate that the coated tool produced machined surfaces with lower roughness when processing the aluminum alloy, while exhibiting a 1.52–1.75-fold increase in wear resistance when machining technical ceramics. This improvement expands the application range and enhances the efficiency of diamond-polycrystal-equipped tools. The study established a synthesis temperature limit of 1175°C, beyond which the coating develops inferior performance characteristics.</p>\",\"PeriodicalId\":670,\"journal\":{\"name\":\"Journal of Superhard Materials\",\"volume\":\"47 2\",\"pages\":\"151 - 158\"},\"PeriodicalIF\":1.2000,\"publicationDate\":\"2025-05-26\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Superhard Materials\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://link.springer.com/article/10.3103/S1063457625020030\",\"RegionNum\":4,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q4\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Superhard Materials","FirstCategoryId":"88","ListUrlMain":"https://link.springer.com/article/10.3103/S1063457625020030","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
Cutting Tool Equipped with a Synthetic Diamond Polycrystal with a Polycrystalline Diamond CVD Coating
This study proposes a thin protective polycrystalline diamond CVD coating for cutting tools equipped with a polycrystalline synthetic diamond material produced via the HP–HT method. The deposition parameters were optimized in a magnetically stabilized glow discharge plasma. The coating was synthesized in a hydrogen–methane mixture at a partial pressure of CH4 ranging from (2.2–2.7) × 102 Pa. The effect of the temperature of the polycrystalline diamond substrate during deposition on the structure of the synthesized coating was investigated. Results indicate that at temperatures between 1060 and 1150°C, diamond crystals in the coatings exhibit well-defined faceting with rectangular or triangular faces of micrometer-scale dimensions. A further increase in synthesis temperature leads to the formation of less-ordered fine-grained components on the surface of the larger, well-formed diamond crystals. At a deposition temperature of 1110–1150°C, a pilot batch of cutting inserts was fabricated using a polycrystalline synthetic diamond material with a 30-µm-thick polycrystalline diamond CVD coating. The impact of the coating on the performance characteristics of tools equipped with these inserts was evaluated during the machining of AK12M2MGN aluminum alloy and MK90 technical ceramics. Results indicate that the coated tool produced machined surfaces with lower roughness when processing the aluminum alloy, while exhibiting a 1.52–1.75-fold increase in wear resistance when machining technical ceramics. This improvement expands the application range and enhances the efficiency of diamond-polycrystal-equipped tools. The study established a synthesis temperature limit of 1175°C, beyond which the coating develops inferior performance characteristics.
期刊介绍:
Journal of Superhard Materials presents up-to-date results of basic and applied research on production, properties, and applications of superhard materials and related tools. It publishes the results of fundamental research on physicochemical processes of forming and growth of single-crystal, polycrystalline, and dispersed materials, diamond and diamond-like films; developments of methods for spontaneous and controlled synthesis of superhard materials and methods for static, explosive and epitaxial synthesis. The focus of the journal is large single crystals of synthetic diamonds; elite grinding powders and micron powders of synthetic diamonds and cubic boron nitride; polycrystalline and composite superhard materials based on diamond and cubic boron nitride; diamond and carbide tools for highly efficient metal-working, boring, stone-working, coal mining and geological exploration; articles of ceramic; polishing pastes for high-precision optics; precision lathes for diamond turning; technologies of precise machining of metals, glass, and ceramics. The journal covers all fundamental and technological aspects of synthesis, characterization, properties, devices and applications of these materials. The journal welcomes manuscripts from all countries in the English language.