{"title":"开发和优化用于高效蔗顶收集和加工的集成盘片青贮装置","authors":"Peng Huo, Shaochun Ma, Baocheng Zhou, Wenzhi Li, Changyu Wang, Wei Liu, Sha Yang, Junhua Liu","doi":"10.1007/s12355-025-01546-w","DOIUrl":null,"url":null,"abstract":"<div><p>To address the cane tops waste and collection machinery shortage, a disk-blade silage device was developed and integrated into a sugarcane harvester. This device enables simultaneous cutting, crushing, and ejection of cane tops. Guided by a theoretical model, key components were designed, and discrete element method simulation determined the optimal crushing speed as 1400 r/min and 12 blades as the best blade count. Compared with previous studies, this device features innovative structural design and working principle, which significantly improves the efficiency of cane tops processing. Field tests and simulations verified its effectiveness, achieving over 90% collection rate, 97% crushing efficiency, and an average throwing distance of 5.5 m, fulfilling the experimental parameters and design goals for silage processing.</p></div>","PeriodicalId":781,"journal":{"name":"Sugar Tech","volume":"27 3","pages":"910 - 924"},"PeriodicalIF":1.8000,"publicationDate":"2025-02-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Development and Optimization of an Integrated Disk-Blade Silage Device for Efficient Cane Top Collection and Processing\",\"authors\":\"Peng Huo, Shaochun Ma, Baocheng Zhou, Wenzhi Li, Changyu Wang, Wei Liu, Sha Yang, Junhua Liu\",\"doi\":\"10.1007/s12355-025-01546-w\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>To address the cane tops waste and collection machinery shortage, a disk-blade silage device was developed and integrated into a sugarcane harvester. This device enables simultaneous cutting, crushing, and ejection of cane tops. Guided by a theoretical model, key components were designed, and discrete element method simulation determined the optimal crushing speed as 1400 r/min and 12 blades as the best blade count. Compared with previous studies, this device features innovative structural design and working principle, which significantly improves the efficiency of cane tops processing. Field tests and simulations verified its effectiveness, achieving over 90% collection rate, 97% crushing efficiency, and an average throwing distance of 5.5 m, fulfilling the experimental parameters and design goals for silage processing.</p></div>\",\"PeriodicalId\":781,\"journal\":{\"name\":\"Sugar Tech\",\"volume\":\"27 3\",\"pages\":\"910 - 924\"},\"PeriodicalIF\":1.8000,\"publicationDate\":\"2025-02-14\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Sugar Tech\",\"FirstCategoryId\":\"97\",\"ListUrlMain\":\"https://link.springer.com/article/10.1007/s12355-025-01546-w\",\"RegionNum\":3,\"RegionCategory\":\"农林科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"AGRONOMY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Sugar Tech","FirstCategoryId":"97","ListUrlMain":"https://link.springer.com/article/10.1007/s12355-025-01546-w","RegionNum":3,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"AGRONOMY","Score":null,"Total":0}
Development and Optimization of an Integrated Disk-Blade Silage Device for Efficient Cane Top Collection and Processing
To address the cane tops waste and collection machinery shortage, a disk-blade silage device was developed and integrated into a sugarcane harvester. This device enables simultaneous cutting, crushing, and ejection of cane tops. Guided by a theoretical model, key components were designed, and discrete element method simulation determined the optimal crushing speed as 1400 r/min and 12 blades as the best blade count. Compared with previous studies, this device features innovative structural design and working principle, which significantly improves the efficiency of cane tops processing. Field tests and simulations verified its effectiveness, achieving over 90% collection rate, 97% crushing efficiency, and an average throwing distance of 5.5 m, fulfilling the experimental parameters and design goals for silage processing.
期刊介绍：
The journal Sugar Tech is planned with every aim and objectives to provide a high-profile and updated research publications, comments and reviews on the most innovative, original and rigorous development in agriculture technologies for better crop improvement and production of sugar crops (sugarcane, sugar beet, sweet sorghum, Stevia, palm sugar, etc), sugar processing, bioethanol production, bioenergy, value addition and by-products. Inter-disciplinary studies of fundamental problems on the subjects are also given high priority. Thus, in addition to its full length and short papers on original research, the journal also covers regular feature articles, reviews, comments, scientific correspondence, etc.
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