Surfactant-free emulsion electrospinning of curcumin-loaded poly(ε-caprolactone)/bovine serum albumin composite fibers for biomedical applications

A novel and eco-friendly ethyl acetate/water solvent system was employed to create stable water-in-oil (W/O) emulsions of curcumin (Cur)-loaded poly(ε-caprolactone) (PCL)/bovine serum albumin (BSA) without the need for surfactants. The size of emulsion droplets decreased with the rise of the BSA concentration but increased with the drop of the oil-to-water (OTW) volume ratio. Upon electrospinning, the morphology of Cur-loaded PCL/BSA composites transformed from bead-like structures to uniform fibers as the BSA concentration rose from 0% (w/v) to 10% (w/v). With the enhancement of the OTW volume ratio, the composite fibers displayed an increased diameter and a consistently uniform morphology. The highest modulus of elasticity (0.198 MPa) and the largest elongation at break (199%) of fibers were achieved at the OTW volume ratio of 7:3, while the maximum tensile strength (3.83 MPa) was obtained at 8:2. Notably, the presence of BSA resulted in the superhydrophilicity of composite fibers. Moreover, all composite fibers exhibited sustained drug release behaviors, especially for those with the OTW volume ratio of 7:3, the release behavior of which was the best to match the first-order model. This study is expected to improve biofunctions of hydrophobic PCL and expand its applications in biomedical fields.