Design and synthesis of autogenous growth NiFe bimetallic phosphide catalysts on a nickel iron foam-like substrate for efficient overall water splitting

The design of low-cost, highly active, and stable electrocatalysts is pivotal for advancing water electrolysis technologies. In this study, carbonyl iron powder (CIP) was anchored within the pores of nickel foam (NF) by electroplating nickel, creating nickel iron foam-like (NFF-L) substrates. Subsequently, nickel–iron hydroxide (NiFe-OH) was synthesized on the NFF-L substrate employing an autogenous growth strategy, followed by a phosphating treatment that produced a nanoflower-like NiFe bimetallic phosphide heterostructure catalyst (Fe₂P-Ni₂P@NFF-L). This novel method of substrate filling enhanced space utilization, while the presence of micropores and mesopores on the nanosheet surfaces facilitated electrolyte infiltration and ion diffusion, thereby significantly increasing the specific surface area. The formation of a two-phase heterointerface accelerated electron transmission and transfer, enhancing water dissociation and the adsorption of hydrogen adatoms (H_ad). In addition, under anodic oxidation conditions, the dynamic surface reconstruction facilitated a synergistic interaction between the highly active β-NiOOH and α-FeOOH phases, which significantly contributed to the catalyst’s exceptional intrinsic activity for the oxygen evolution reaction (OER).