Poly(butylene succinate) Microparticles Prepared Through Green Suspension Polycondensations

The demand for sustainable polymer particles production is growing, driven by the need for efficient, biocompatible, and biodegradable materials. In this context, the present study explores the production of poly(butylene succinate) (PBS) particles in a single step using a green heterogeneous suspension process, using vegetable oil as the suspending medium. Particularly, the effects of oil type (soybean, corn, sunflower), dispersed phase holdup (10–30 wt.%), stabilizers (Span 20, Span 80, Tween 80, Brij 52, Brij 93, Igepal-co-520,  Polyglycerol polyricinoleate (PGPR)), reaction time (1–5 h), and temperature (100–160 °C) on the suspension polymerization are investigated. Results indicate that particle size and shape are influenced by the vegetable oil and stabilizer. Additionally, it is shown that the particle size distribution is affected by the use of a sonicator, allowing the manufacture of even smaller microsized particles. Based on the results, a 30 wt.% holdup in corn oil with a blend of surfactants can be recommended, producing spherical particles with an average diameter of 100 µm. Moreover, higher reaction temperatures (160 °C) and longer reaction times (5 h) positively impacted the molar mass of the obtained particles. Finally, cytotoxicity tests using Bone Marrow-Derived Macrophages cells confirmed the safe use of PBS microparticles at concentrations up to 1000 µg mL⁻¹