Interoperable information modelling leveraging asset administration shell and large language model for quality control toward zero defect manufacturing

In the era of Industry 4.0, Zero Defect Manufacturing (ZDM) has emerged as a prominent strategy for quality improvement, emphasizing data-driven approaches for defect prediction, prevention, and mitigation. The success of ZDM heavily depends on the availability and quality of data typically collected from diverse and heterogeneous sources during production and quality control, presenting challenges in data interoperability. Addressing this, we introduce a novel approach leveraging Asset Administration Shell (AAS) and Large Language Models (LLMs) for creating interoperable information models that incorporate semantic contextual information to enhance the interoperability of data integration in the quality control process. AAS, initiated by German industry stakeholders, shows a significant advancement in information modeling, blending ontology and digital twin concepts for the virtual representation of assets. In this work, we develop a systematic, use-case-driven methodology for AAS-based information modeling. This methodology guides the design and implementation of AAS models, ensuring model properties are presented in a unified structure and reference external standardized vocabularies to maintain consistency across different systems. To automate this referencing process, we propose a novel LLM-based algorithm to semantically search model properties within a standardized vocabulary repository. This algorithm significantly reduces manual intervention in model development. A case study in the injection molding domain demonstrates the practical application of our approach, showcasing the integration and linking of product quality and machine process data with the help of the developed AAS models. Statistical evaluation of our LLM-based semantic search algorithm confirms its efficacy in enhancing data interoperability. This methodology offers a scalable and adaptable solution for various industrial use cases, promoting widespread data interoperability in the context of Industry 4.0.