Impacts of washing and deodorization treatment on packaging-sourced post-consumer polypropylene

Emerging legal requirements will likely considerably heighten demand for high-quality recycled raw materials for e.g., packaging and automotive applications; key EU legislation mandates recycling as the future end-of-life option for municipal solid plastic waste. Yet recycled plastic use remains low due to safety concerns, undesirable aesthetic, olfactory, and mechanical properties, mainly attributable to contaminants present in recyclates. Advanced treatment options for recovered polypropylene (PP) packaging and the impact of such treatments on the polymer are currently poorly documented. We investigated the effectiveness of hot/cold washing and hot air devolatilization treatments in removing volatile substances from residential post-consumer PP plastic waste to improve its scope of application and value and to assess possible side effects on mechanical and processing parameters. Cold- and hot-washed recyclates exhibited similar contaminant levels and most substances were removed within 7 h. The recycling procedure had no adverse effects on mechanical or processing parameters although reprocessing caused polymer degradation, indicated by decreasing viscosity, elongation at break, and tensile strength. Washing and hot air devolatilization treatment of plastic wastes improve their scope of application and value by enhancing mechanical properties and considerably reducing the amounts of odorous substances, but is often not suited to high-quality applications, such as packaging. The dominance of packaging waste and strict legislation on food-grade recyclate applications will make widespread recyclate use challenging since it represents the primary use of plastic. Recyclate must consequently be extensively utilized in non-food contact applications until advances in waste sorting, washing, and devolatilization yield less contaminated recyclates with improved properties.