Interpreting what typical fault signals look like via prototype-matching

Neural networks, with powerful nonlinear mapping and classification capabilities, are widely applied in mechanical fault diagnosis to ensure safety. However, being typical black-box models, their application is restricted in high-reliability-required scenarios. To understand the classification logic and explain what typical fault signals look like, the prototype matching network (PMN) is proposed by combining the human-inherent prototype-matching with the autoencoder (AE). The PMN matches AE-extracted feature with each prototype and selects the most similar prototype as the prediction result. This novel PMN has three interpreting paths, which explains the classification logic, depicts the typical fault signals and pinpoints the crucial fault-related frequency causing high similarity with matched prototype in model’s view. Conventional diagnosis and domain generalization experiments demonstrate its competitive diagnostic performance and distinguished advantages in representation learning. Besides, the learned typical fault signals (i.e., sample-level prototypes) showcase the ability for denoising and extracting subtle key features that experts find challenging to capture. This ability broadens human understanding and provides a promising solution to feedback from interpretable research into the knowledge of fault diagnosis.