Yimin Jiang , Ming Zhou , Yan Zhu , Yu Tian , Mingyang Yang , Xuewu Gong , Wenwu Xu , Yanjie An , Junqi Li
{"title":"利用柔性磨料喷射抛光制备硬质合金成型刀具边缘的实验研究","authors":"Yimin Jiang , Ming Zhou , Yan Zhu , Yu Tian , Mingyang Yang , Xuewu Gong , Wenwu Xu , Yanjie An , Junqi Li","doi":"10.1016/j.jmapro.2024.09.032","DOIUrl":null,"url":null,"abstract":"<div><p>This paper investigates the impact of a novel Flexible Abrasive Jet Polishing (FAJP) method on the edge preparation of profile cutting tools based on Hertz contact theory. FAJP employs flexible rubber particles encapsulating diamond micro-powders as abrasives for air jet polishing. The results indicate a significant improvement in material removal rate with FAJP compared to traditional drag finishing methods, along with superior surface quality near the tool edge. The duration of abrasive usage has the greatest impact on FAJP, depending on the specific requirements of the tool edge, with options ranging from 400 to 200 h. There exists a correlation between jet pressure and jet time, with a recommended jet pressure of 225 kPa, and different coating effects achievable by adjusting the jet time. A tool speed of 280 rpm is recommended.</p></div>","PeriodicalId":16148,"journal":{"name":"Journal of Manufacturing Processes","volume":null,"pages":null},"PeriodicalIF":6.1000,"publicationDate":"2024-09-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Experimental investigation of edge preparation for cemented carbide profile cutting tools using flexible abrasive jet polishing\",\"authors\":\"Yimin Jiang , Ming Zhou , Yan Zhu , Yu Tian , Mingyang Yang , Xuewu Gong , Wenwu Xu , Yanjie An , Junqi Li\",\"doi\":\"10.1016/j.jmapro.2024.09.032\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>This paper investigates the impact of a novel Flexible Abrasive Jet Polishing (FAJP) method on the edge preparation of profile cutting tools based on Hertz contact theory. FAJP employs flexible rubber particles encapsulating diamond micro-powders as abrasives for air jet polishing. The results indicate a significant improvement in material removal rate with FAJP compared to traditional drag finishing methods, along with superior surface quality near the tool edge. The duration of abrasive usage has the greatest impact on FAJP, depending on the specific requirements of the tool edge, with options ranging from 400 to 200 h. There exists a correlation between jet pressure and jet time, with a recommended jet pressure of 225 kPa, and different coating effects achievable by adjusting the jet time. A tool speed of 280 rpm is recommended.</p></div>\",\"PeriodicalId\":16148,\"journal\":{\"name\":\"Journal of Manufacturing Processes\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":6.1000,\"publicationDate\":\"2024-09-18\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Manufacturing Processes\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S1526612524009538\",\"RegionNum\":1,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, MANUFACTURING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Manufacturing Processes","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S1526612524009538","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
Experimental investigation of edge preparation for cemented carbide profile cutting tools using flexible abrasive jet polishing
This paper investigates the impact of a novel Flexible Abrasive Jet Polishing (FAJP) method on the edge preparation of profile cutting tools based on Hertz contact theory. FAJP employs flexible rubber particles encapsulating diamond micro-powders as abrasives for air jet polishing. The results indicate a significant improvement in material removal rate with FAJP compared to traditional drag finishing methods, along with superior surface quality near the tool edge. The duration of abrasive usage has the greatest impact on FAJP, depending on the specific requirements of the tool edge, with options ranging from 400 to 200 h. There exists a correlation between jet pressure and jet time, with a recommended jet pressure of 225 kPa, and different coating effects achievable by adjusting the jet time. A tool speed of 280 rpm is recommended.
期刊介绍:
The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.