Influence of thermal history and consolidation force on wedge peel strength of CF/PEEK laminates manufactured by laser‐radiated in‐situ consolidation

Processing parameters during the laser‐radiated in‐situ manufacturing process change the thermal history of the thermoplastic composite, which affects porosity and fiber‐resin interfacial bonding quality, and hence the wedge peel strength of the laminate. The effect of different laser powers and consolidation forces on the wedge peel strength of the specimens was investigated. Due to the fiber‐rich area on the tape surface during the laser heating phase as well as the insufficient consolidation force and consolidation length during the consolidation phase, the wedge peel strength decreased due to increased porosity and weak fiber‐resin bonding at the interlayer bonding interface. A conformable consolidation roller of lower hardness was used to improve the wedge peel strength of the laminates, which reduced the initial temperature of the cooling phase, thus inhibiting the void rebound and increasing the bonding strength at the fiber‐resin interface. The cross‐section and peeling surface were characterized by optical microscope and scanning electron microscope. The wedge peel strength of the laminates, with reduced voids and increased interfacial bonding strength between the fibers and the resin, is improved.Highlights Mechanism of void formation and evolution in different phases of laser‐radiated in‐situ consolidated laminate. Effect of consolidation roller hardness and deformation on wedge peel strength.