{"title":"应用图像处理进行刀具齿面磨损测量并使用田口方法进行优化","authors":"Ch. Divya, L. Suvarna Raju, B. Singaravel","doi":"10.1007/s13369-024-09543-z","DOIUrl":null,"url":null,"abstract":"<p>In any machining, process parameters are optimized to obtain a better output with optimum input. Tool flank wear is one of the machinability parameters that significantly affect the cost of production and surface quality. In this study, turning procedure is carried out on Inconel 718, utilizing a micro-hole pattern on the rake face of the insert coupled with tungsten disulfide (WS<sub>2</sub>) solid lubricant as coolant. Process parameters are optimized using the Taguchi method to minimize flank wear. The result of optimization revealed that a cutting speed of 140 m/min, feed rate of 0.1 mm/rev, and depth of cut of 1.5 mm were ideal. Tool flank wear is often obtained using microscopic and SEM analysis methods. For this study, image processing steps are used to evaluate flank wear. The image of the patterned insert is the input, and a sequence of operations is carried out with MAT lab to obtain the flank wear. To validate the result, the optimized flank wear value obtained from Image processing is compared through optical microscope and noticed that the error is minimum. The result revealed that image processing is a reliable method to measure tool flank wear accurately and the optimized value using Taguchi leads to effective machining performance.</p>","PeriodicalId":8109,"journal":{"name":"Arabian Journal for Science and Engineering","volume":"81 1","pages":""},"PeriodicalIF":2.9000,"publicationDate":"2024-09-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Application of Image Processing for Tool Flank Wear Measurement and Optimization Using the Taguchi Method\",\"authors\":\"Ch. Divya, L. Suvarna Raju, B. Singaravel\",\"doi\":\"10.1007/s13369-024-09543-z\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p>In any machining, process parameters are optimized to obtain a better output with optimum input. Tool flank wear is one of the machinability parameters that significantly affect the cost of production and surface quality. In this study, turning procedure is carried out on Inconel 718, utilizing a micro-hole pattern on the rake face of the insert coupled with tungsten disulfide (WS<sub>2</sub>) solid lubricant as coolant. Process parameters are optimized using the Taguchi method to minimize flank wear. The result of optimization revealed that a cutting speed of 140 m/min, feed rate of 0.1 mm/rev, and depth of cut of 1.5 mm were ideal. Tool flank wear is often obtained using microscopic and SEM analysis methods. For this study, image processing steps are used to evaluate flank wear. The image of the patterned insert is the input, and a sequence of operations is carried out with MAT lab to obtain the flank wear. To validate the result, the optimized flank wear value obtained from Image processing is compared through optical microscope and noticed that the error is minimum. The result revealed that image processing is a reliable method to measure tool flank wear accurately and the optimized value using Taguchi leads to effective machining performance.</p>\",\"PeriodicalId\":8109,\"journal\":{\"name\":\"Arabian Journal for Science and Engineering\",\"volume\":\"81 1\",\"pages\":\"\"},\"PeriodicalIF\":2.9000,\"publicationDate\":\"2024-09-12\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Arabian Journal for Science and Engineering\",\"FirstCategoryId\":\"103\",\"ListUrlMain\":\"https://doi.org/10.1007/s13369-024-09543-z\",\"RegionNum\":4,\"RegionCategory\":\"综合性期刊\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"Multidisciplinary\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Arabian Journal for Science and Engineering","FirstCategoryId":"103","ListUrlMain":"https://doi.org/10.1007/s13369-024-09543-z","RegionNum":4,"RegionCategory":"综合性期刊","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"Multidisciplinary","Score":null,"Total":0}
引用次数: 0
摘要
在任何加工过程中,都需要对工艺参数进行优化,以便以最佳的投入获得更好的产出。刀具侧面磨损是对生产成本和表面质量有重大影响的加工参数之一。在本研究中,对 Inconel 718 进行了车削加工,利用刀片前角面上的微孔图案和二硫化钨(WS2)固体润滑剂作为冷却剂。采用田口方法对工艺参数进行了优化,以最大限度地减少侧面磨损。优化结果表明,切削速度为 140 m/min、进给量为 0.1 mm/rev、切削深度为 1.5 mm 是最理想的参数。通常使用显微镜和扫描电镜分析方法获得刀具侧面磨损情况。本研究采用图像处理步骤来评估刀面磨损情况。输入图案化刀片的图像,然后使用 MAT 实验室执行一系列操作,以获得刀面磨损情况。为了验证结果,通过光学显微镜比较了图像处理得到的优化侧面磨损值,发现误差最小。结果表明,图像处理是精确测量刀具齿面磨损的可靠方法,使用田口算法得到的优化值可有效提高加工性能。
Application of Image Processing for Tool Flank Wear Measurement and Optimization Using the Taguchi Method
In any machining, process parameters are optimized to obtain a better output with optimum input. Tool flank wear is one of the machinability parameters that significantly affect the cost of production and surface quality. In this study, turning procedure is carried out on Inconel 718, utilizing a micro-hole pattern on the rake face of the insert coupled with tungsten disulfide (WS2) solid lubricant as coolant. Process parameters are optimized using the Taguchi method to minimize flank wear. The result of optimization revealed that a cutting speed of 140 m/min, feed rate of 0.1 mm/rev, and depth of cut of 1.5 mm were ideal. Tool flank wear is often obtained using microscopic and SEM analysis methods. For this study, image processing steps are used to evaluate flank wear. The image of the patterned insert is the input, and a sequence of operations is carried out with MAT lab to obtain the flank wear. To validate the result, the optimized flank wear value obtained from Image processing is compared through optical microscope and noticed that the error is minimum. The result revealed that image processing is a reliable method to measure tool flank wear accurately and the optimized value using Taguchi leads to effective machining performance.
期刊介绍:
King Fahd University of Petroleum & Minerals (KFUPM) partnered with Springer to publish the Arabian Journal for Science and Engineering (AJSE).
AJSE, which has been published by KFUPM since 1975, is a recognized national, regional and international journal that provides a great opportunity for the dissemination of research advances from the Kingdom of Saudi Arabia, MENA and the world.