Microservices architecture to enable an open platform for realizing zero defects in cyber-physical manufacturing

The market’s demand for high-quality products necessitates innovative manufacturing approaches that emphasize flexibility, adaptability, and the reduction of defects. Traditional systems are currently evolving towards embracing I4.0 technologies, including data collection, processing, analytics and digital twin, aiming for zero-defect manufacturing quality. This paper introduces an open platform, compliant with RAMI4.0 standards, designed to improve manufacturing quality. The platform integrates data using Asset Administration Shells with microservices adaptation for data ingestion and advanced analytics. Additionally, it incorporates Non-Destructive Inspection tools, demonstrating a seamless integration of measurement and quality assurance. This study details the architectural specification and validation of the openZDM platform, employing microservices to ensure flexibility, modularity and scalability, aligning with the RAMI4.0 model. The platform was validated through deployment in an automotive assembly line, highlighting its effectiveness in integrating inspection scenarios and early defect detection tools. The architecture employs a choreographed approach to manage loosely coupled microservices, enabling efficient data lifecycle management from collection through analytics to visualization.