{"title":"利用冷喷增材制造技术强化 Ti3SiC2/Cu 焊接接头:通过相互扩散和分级强化实现应力松弛,从而降低钎焊温度","authors":"","doi":"10.1016/j.jmatprotec.2024.118530","DOIUrl":null,"url":null,"abstract":"<div><p>Graded composite fillers exhibit unique advantages in alleviating residual stress in ceramic/metal brazed joints. However, traditional methods for preparing graded composite fillers are often complex and may deplete their strengthening phases. In this study, cold spray additive manufacturing was employed to fabricate yttria-stabilized zirconia (YSZ)-Ti<sub>25</sub>Zr<sub>25</sub>Ni<sub>25</sub>Cu<sub>25</sub>-Ag graded composite coatings on Cu substrates to serve as fillers. The graded composite coatings and the resultant Ti<sub>3</sub>SiC<sub>2</sub>/Cu brazed joints were systematically characterized to elucidate the deposition mechanism of the coatings and its residual stress-relaxed mechanism. The bondings between particles in the coatings, based on their plastic deformation ability, were classified into noncrystalline weak bonds and homogeneous strong bonds. Both bondings facilitated the elemental interdiffusion between filler and Cu substrate during the heating process, which contributed to the formation of Ag-Cu eutectic. This significantly reduced the required brazing temperature and its induced residual stress. Furthermore, the solid phase transformation of graded-distributed YSZ within the brazing seam from tetragonal to monoclinic achieved a smooth thermal transition and releasing residual stress at the same time. Consequently, the shear strength of the brazed joint reached to the highest value of 110.23 ± 3.45 MPa, which was Much higher than the previously reported values. This study introduces a novel method for residual stress relaxation assisted with cold spray technology and broadens its application in the brazing field.</p></div>","PeriodicalId":367,"journal":{"name":"Journal of Materials Processing Technology","volume":null,"pages":null},"PeriodicalIF":6.7000,"publicationDate":"2024-07-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Strengthening Ti3SiC2/Cu brazed joint assisted with cold spray additive manufacturing: Lower brazing temperature through interdiffusion and graded reinforcement for stress relaxation\",\"authors\":\"\",\"doi\":\"10.1016/j.jmatprotec.2024.118530\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>Graded composite fillers exhibit unique advantages in alleviating residual stress in ceramic/metal brazed joints. However, traditional methods for preparing graded composite fillers are often complex and may deplete their strengthening phases. In this study, cold spray additive manufacturing was employed to fabricate yttria-stabilized zirconia (YSZ)-Ti<sub>25</sub>Zr<sub>25</sub>Ni<sub>25</sub>Cu<sub>25</sub>-Ag graded composite coatings on Cu substrates to serve as fillers. The graded composite coatings and the resultant Ti<sub>3</sub>SiC<sub>2</sub>/Cu brazed joints were systematically characterized to elucidate the deposition mechanism of the coatings and its residual stress-relaxed mechanism. The bondings between particles in the coatings, based on their plastic deformation ability, were classified into noncrystalline weak bonds and homogeneous strong bonds. Both bondings facilitated the elemental interdiffusion between filler and Cu substrate during the heating process, which contributed to the formation of Ag-Cu eutectic. This significantly reduced the required brazing temperature and its induced residual stress. Furthermore, the solid phase transformation of graded-distributed YSZ within the brazing seam from tetragonal to monoclinic achieved a smooth thermal transition and releasing residual stress at the same time. Consequently, the shear strength of the brazed joint reached to the highest value of 110.23 ± 3.45 MPa, which was Much higher than the previously reported values. This study introduces a novel method for residual stress relaxation assisted with cold spray technology and broadens its application in the brazing field.</p></div>\",\"PeriodicalId\":367,\"journal\":{\"name\":\"Journal of Materials Processing Technology\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":6.7000,\"publicationDate\":\"2024-07-30\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Materials Processing Technology\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0924013624002486\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"ENGINEERING, INDUSTRIAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Materials Processing Technology","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0924013624002486","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, INDUSTRIAL","Score":null,"Total":0}
Strengthening Ti3SiC2/Cu brazed joint assisted with cold spray additive manufacturing: Lower brazing temperature through interdiffusion and graded reinforcement for stress relaxation
Graded composite fillers exhibit unique advantages in alleviating residual stress in ceramic/metal brazed joints. However, traditional methods for preparing graded composite fillers are often complex and may deplete their strengthening phases. In this study, cold spray additive manufacturing was employed to fabricate yttria-stabilized zirconia (YSZ)-Ti25Zr25Ni25Cu25-Ag graded composite coatings on Cu substrates to serve as fillers. The graded composite coatings and the resultant Ti3SiC2/Cu brazed joints were systematically characterized to elucidate the deposition mechanism of the coatings and its residual stress-relaxed mechanism. The bondings between particles in the coatings, based on their plastic deformation ability, were classified into noncrystalline weak bonds and homogeneous strong bonds. Both bondings facilitated the elemental interdiffusion between filler and Cu substrate during the heating process, which contributed to the formation of Ag-Cu eutectic. This significantly reduced the required brazing temperature and its induced residual stress. Furthermore, the solid phase transformation of graded-distributed YSZ within the brazing seam from tetragonal to monoclinic achieved a smooth thermal transition and releasing residual stress at the same time. Consequently, the shear strength of the brazed joint reached to the highest value of 110.23 ± 3.45 MPa, which was Much higher than the previously reported values. This study introduces a novel method for residual stress relaxation assisted with cold spray technology and broadens its application in the brazing field.
期刊介绍:
The Journal of Materials Processing Technology covers the processing techniques used in manufacturing components from metals and other materials. The journal aims to publish full research papers of original, significant and rigorous work and so to contribute to increased production efficiency and improved component performance.
Areas of interest to the journal include:
• Casting, forming and machining
• Additive processing and joining technologies
• The evolution of material properties under the specific conditions met in manufacturing processes
• Surface engineering when it relates specifically to a manufacturing process
• Design and behavior of equipment and tools.