Cushioning property and structure optimization of double-arrow sandwich composite based on modified genetic algorithm

Owing to the ability of negative Poisson’s ratio (NPR) structures in enhancing the stiffening effectof shear stiffening gels (SSG), combining the two in cushioning applications has attracted much attention. This paper presents the design of NPR flexible cushioning sandwich composites featuring a double-arrow structure (DAS). The DAS is optimized using a modified genetic algorithm, and the cohesive property is leveraged to reinforce the stiffening effect of SSG, thereby improving the material’s cushioning efficiency. The synergistic effect of the DAS and SSG and the law of SSG arrangement on the energy absorption efficiency of cushioning were revealed using the finite element method and experiment. It can be found that the size effect of the DAS significantly contributed to the enhancement of the energy-absorption efficiency of the SSG stiffening. In double-arrow sandwich composite (DASC), the larger reversed-triangle deformation and the increased number of reversed-triangle configurations, amplified the shear stiffening of the SSG, improving the impact load dissipation and energy absorption efficiency of sandwich composite. The energy absorption efficiency of the DASC was improved owing to the synergistic effect of the DAS cohesive effect and the SSG stiffening properties, with the energy absorption ratio and mass specific energy absorption increased by 83.02% and 136% compared to neat polyurethane. The DASC optimized in this study has good flexibility and energy absorption capacity and is promising for application in the field of flexible protection.