A novel strategy for design of mechanically robust antifouling coatings via bifunctional domain engineering

The issue of biofouling on marine structures carries significant economic and ecological implications, necessitating the development of effective and durable antifouling coatings. Traditional organic antifouling coatings often struggle with mechanical robustness in harsh marine environments, making them fragile and highly susceptible to abrasion. To address these challenges, we propose a novel “bifunctional domain engineering” strategy for designing robust antifouling coatings that combines excellent mechanical strength of a Fe-based amorphous layer and high antifouling efficacy of an incorporated organics. The hard domains consist of Fe-based amorphous micro humps, providing a sturdy framework that enhances the coating's mechanical durability. In contrast, the soft domains comprise epoxy resin infused with CuO and 4,5-Dichloro-2--octyl-4-isothiazolin-3-one (DCOIT), offering a dual-action antifouling function via controllable antifouling agent release. Evaluation of antifouling performance by lab tests against , , and algae and practical marine field tests (for 150 days) demonstrates significant reductions in bacterial and algal adhesion (nearly 100 % resistance) with the bifunctional domain engineered coating (referred to as HSR coating), compared to pure amorphous coating. Mechanical durability tests, including abrasion and erosion experiments, underscore the HSR coating's excellent wear resistance. Importantly, the HSR coating maintains its outstanding antifouling properties even after 1000 abrasion cycles, highlighting its potential for long-term marine applications in harsh conditions. This study lays the groundwork for design of robust antifouling coatings capable of withstanding the harsh operating environments while effectively combating biofouling.