Chuhan Shang, Zhang Lieping, Khaled A. Gepreel, Huaian Yi
{"title":"利用显微视觉和深度学习测量表面粗糙度","authors":"Chuhan Shang, Zhang Lieping, Khaled A. Gepreel, Huaian Yi","doi":"10.3389/fphy.2024.1444266","DOIUrl":null,"url":null,"abstract":"Due to the self-affine property of the grinding surface, the sample images with different roughness captured by the micron-scale camera exhibit certain similarities. This similarity affects the prediction accuracy of the deep learning model. In this paper, we propose an illumination method that can mitigate the impact of self-affinity using the two-scale fractal theory as a foundation. This is followed by the establishment of a machine vision detection method that integrates a neural network and correlation function. Initially, a neural network is employed to categorize and forecast the microscopic image of the workpiece surface, thereby determining its roughness category. Subsequently, the corresponding correlation function is determined in accordance with the established roughness category. Finally, the surface roughness of the workpiece was calculated based on the correlation function. The experimental results demonstrate that images obtained using this lighting method exhibit significantly enhanced accuracy in neural network classification. In comparison to traditional lighting methods, the accuracy of this method on the micrometer scale has been found to have significantly increased from approximately 50% to over 95%. Concurrently, the mean squared error (MSE) of the surface roughness calculated by the proposed method does not exceed 0.003, and the mean relative error (MRE) does not exceed 5%. The two-scale fractal geometry offers a novel approach to image processing and machine learning, with significant potential for advancement.","PeriodicalId":12507,"journal":{"name":"Frontiers in Physics","volume":null,"pages":null},"PeriodicalIF":1.9000,"publicationDate":"2024-07-31","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Surface roughness measurement using microscopic vision and deep learning\",\"authors\":\"Chuhan Shang, Zhang Lieping, Khaled A. Gepreel, Huaian Yi\",\"doi\":\"10.3389/fphy.2024.1444266\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Due to the self-affine property of the grinding surface, the sample images with different roughness captured by the micron-scale camera exhibit certain similarities. This similarity affects the prediction accuracy of the deep learning model. In this paper, we propose an illumination method that can mitigate the impact of self-affinity using the two-scale fractal theory as a foundation. This is followed by the establishment of a machine vision detection method that integrates a neural network and correlation function. Initially, a neural network is employed to categorize and forecast the microscopic image of the workpiece surface, thereby determining its roughness category. Subsequently, the corresponding correlation function is determined in accordance with the established roughness category. Finally, the surface roughness of the workpiece was calculated based on the correlation function. The experimental results demonstrate that images obtained using this lighting method exhibit significantly enhanced accuracy in neural network classification. In comparison to traditional lighting methods, the accuracy of this method on the micrometer scale has been found to have significantly increased from approximately 50% to over 95%. Concurrently, the mean squared error (MSE) of the surface roughness calculated by the proposed method does not exceed 0.003, and the mean relative error (MRE) does not exceed 5%. The two-scale fractal geometry offers a novel approach to image processing and machine learning, with significant potential for advancement.\",\"PeriodicalId\":12507,\"journal\":{\"name\":\"Frontiers in Physics\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":1.9000,\"publicationDate\":\"2024-07-31\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Frontiers in Physics\",\"FirstCategoryId\":\"101\",\"ListUrlMain\":\"https://doi.org/10.3389/fphy.2024.1444266\",\"RegionNum\":3,\"RegionCategory\":\"物理与天体物理\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"PHYSICS, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Frontiers in Physics","FirstCategoryId":"101","ListUrlMain":"https://doi.org/10.3389/fphy.2024.1444266","RegionNum":3,"RegionCategory":"物理与天体物理","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"PHYSICS, MULTIDISCIPLINARY","Score":null,"Total":0}
Surface roughness measurement using microscopic vision and deep learning
Due to the self-affine property of the grinding surface, the sample images with different roughness captured by the micron-scale camera exhibit certain similarities. This similarity affects the prediction accuracy of the deep learning model. In this paper, we propose an illumination method that can mitigate the impact of self-affinity using the two-scale fractal theory as a foundation. This is followed by the establishment of a machine vision detection method that integrates a neural network and correlation function. Initially, a neural network is employed to categorize and forecast the microscopic image of the workpiece surface, thereby determining its roughness category. Subsequently, the corresponding correlation function is determined in accordance with the established roughness category. Finally, the surface roughness of the workpiece was calculated based on the correlation function. The experimental results demonstrate that images obtained using this lighting method exhibit significantly enhanced accuracy in neural network classification. In comparison to traditional lighting methods, the accuracy of this method on the micrometer scale has been found to have significantly increased from approximately 50% to over 95%. Concurrently, the mean squared error (MSE) of the surface roughness calculated by the proposed method does not exceed 0.003, and the mean relative error (MRE) does not exceed 5%. The two-scale fractal geometry offers a novel approach to image processing and machine learning, with significant potential for advancement.
期刊介绍:
Frontiers in Physics publishes rigorously peer-reviewed research across the entire field, from experimental, to computational and theoretical physics. This multidisciplinary open-access journal is at the forefront of disseminating and communicating scientific knowledge and impactful discoveries to researchers, academics, engineers and the public worldwide.