Uncertainty Analysis of Tensile Strength of Scarf Adhesive Joints using Numerical Method and Validation through Experimentation

Adhesive joints represent a significant advancement in material bonding technology, offering benefits such as reduced weight and uniform stress distribution, which distinguish them from conventional joining methods. Among the various adhesive joints, the scarf adhesive joint stands out due to its mechanical advantages and potential for high-strength applications. This research investigates the impact of key parameters on the strength of scarf adhesive joints, including scarf angle, surface roughness, adhesive type, and adhesive layer thickness. By systematically varying these parameters and employing a design of experimentation (DOE) methodology, we aim to identify the optimal conditions that maximize joint strength. A series of scarf adhesive joint specimens with diverse parameter combinations will be fabricated and tested to evaluate the resultant joint strength. Statistical analysis of the experimental data will facilitate the understanding of how each parameter influences joint performance and contribute to the development of optimized adhesive joint designs. The findings of this study are expected to advance the application of scarf adhesive joints in various high-performance engineering fields, providing insights into the critical factors that govern their strength and reliability. Key Words: Scarf Adhesive Joint, Adherend Material, SS 304 Stainless Steel, Finite Element Analysis (FEA), Tensile Strength, Max von Mises Stress, Scarf Angle, Design of Experiments (DOE), Adhesive Properties, Surface Roughness.