利用微波混合加热(MHH)和冷/热加工对不锈钢 SS304 接头进行微结构分析和显微硬度评估:模糊逻辑方法

W. Tayier, S. Janasekaran, N. Jamadon
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引用次数: 0

摘要

SS304 不锈钢因其高强度、硬度和耐腐蚀性而被广泛应用于牙科领域。然而,传统的牙科连接技术,如焊接和熔焊,依赖于高温和有毒的助焊剂,存在很大的口腔健康风险,由于有毒气体的排放,可能导致健康恶化。该研究提出利用微波混合加热工艺(MHH)连接不锈钢 SS304(15 毫米 × 7.9 毫米 × 0.2 毫米)和纯锌金属粉末(44 微米,纯度 99%),认为其主要特点是效率更高、速度更快、精度更高、对环境影响更小,且无烟尘。该研究探索了 30°C 至 60°C 的热加工和 0°C 至 10°C 的冷加工,以分析硬度特性和微观结构的变化。研究发现温度与显微硬度之间存在直接关联,显微硬度随温度升高而增加。最佳显微硬度为 208.6 HV,热处理 3 分钟,温度为 60°C。低温诱发了轻微的变形和晶粒转变,而热处理则增强了晶粒密度和硬度,特别是在强结合边界层,使用模糊逻辑的实验值和预测值显示了良好的结果,误差低于 10%。总之,这项研究表明,在牙科应用中,达到不锈钢接头的特定硬度值以及观察到有利的微观结构是非常理想的。这些发现强调了 MHH 在推动牙科技术发展、促进可持续实践以及解决环境问题方面的潜力。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Microstructural Analysis and Microhardness Evaluation of Stainless Steel SS304 Joints Utilizing Microwave Hybrid Heating (MHH) and Cold/Heat Processing: A Fuzzy Logic Approach
Stainless steel SS304 is extensively used in dental applications for its high strength, hardness, and corrosion resistance. However, Conventional dental joining techniques such as soldering and fusion welding, reliant on elevated temperatures and toxic fluxes, present substantial oral health risks, leading to potential health deterioration due to toxic emissions. The study proposes the utilization of a microwave hybrid heating process (MHH) for joining stainless steel SS304 (15mm × 7.9mm × 0.2mm) and pure zinc metal powder (44 µm, 99% purity), citing its enhanced efficiency, speed, precision, and diminished environmental footprint as key characteristics without fume. It explores heat processing between 30°C to 60°C and cold temperature processing from 0°C to 10°C to analyze alterations in hardness properties and microstructures. The study identified a direct correlation between temperature and microhardness, observing an increase in microhardness with rising temperatures. Optimal microhardness of 208.6 HV was achieved at 60°C during a 3 min heat treatment. Cold temperatures induced slight deformation and grain transformation, while heat treatment enhanced grain density and hardness, particularly in the strongly bonded boundary layer, with experimental and predicted values using Fuzzy logic showing promising outcomes and errors below 10%. In conclusion, the study demonstrates that achieving a specific hardness value in stainless steel joints is highly desirable for dental applications, alongside the observation of favorable microstructures. These findings underscore the potential of MHH to propel dental technology forward and promote sustainable practices while addressing environmental concerns.
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