Nithia Kumar, Muhammad Safwan Mohd Mansor, Irfan Anjum Badruddin, Mohamed Hussein, S. Kamangar
{"title":"钢 ASS316L 和钛 Ti-6Al-4V 电阻点焊搭接应力集中模型(焊接几何形状可变","authors":"Nithia Kumar, Muhammad Safwan Mohd Mansor, Irfan Anjum Badruddin, Mohamed Hussein, S. Kamangar","doi":"10.4028/p-uSG7cu","DOIUrl":null,"url":null,"abstract":"This research is a finite element simulation on resistance spot welding (RSW) process between dissimilar sheet metals consist of Titanium alloy, Ti-6Al-4V and Austenitic Stainless Steel (ASS) 316L. The problem statement was inability to visualize the stress concentration profile over weld nugget joint when Titanium alloy and steel welded with variable electrode geometry of circle, triangle, square and hexagon. To determine the best geometry for best weld with lowest maximum stress concentration. The methodology of simulation was tensile-shear test using SOLIDWORKS software. The tensile-stress load of 664.09 N was applied across all 4 different weld geometries. The result for the lowest magnitude of maximum stress 180.6 MPa was on circle weld geometry. Triangle geometry registered highest stress concentration of 219.6 MPa. This proves that most common weld geometry used in industry was circle. Even for dissimilar material joint the result supports that circle weld geometry as the best geometry. Keywords: Resistance spot welding (RSW), stress concentration, weld nugget, weld geometry.","PeriodicalId":17714,"journal":{"name":"Key Engineering Materials","volume":"67 S305","pages":"87 - 97"},"PeriodicalIF":0.0000,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Stress Concentration Modelling on Resistance Spot Welding Lap Joint of Steel ASS316L and Titanium Ti-6Al-4V with Variable Weld Geometries\",\"authors\":\"Nithia Kumar, Muhammad Safwan Mohd Mansor, Irfan Anjum Badruddin, Mohamed Hussein, S. Kamangar\",\"doi\":\"10.4028/p-uSG7cu\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"This research is a finite element simulation on resistance spot welding (RSW) process between dissimilar sheet metals consist of Titanium alloy, Ti-6Al-4V and Austenitic Stainless Steel (ASS) 316L. The problem statement was inability to visualize the stress concentration profile over weld nugget joint when Titanium alloy and steel welded with variable electrode geometry of circle, triangle, square and hexagon. To determine the best geometry for best weld with lowest maximum stress concentration. The methodology of simulation was tensile-shear test using SOLIDWORKS software. The tensile-stress load of 664.09 N was applied across all 4 different weld geometries. The result for the lowest magnitude of maximum stress 180.6 MPa was on circle weld geometry. Triangle geometry registered highest stress concentration of 219.6 MPa. This proves that most common weld geometry used in industry was circle. Even for dissimilar material joint the result supports that circle weld geometry as the best geometry. Keywords: Resistance spot welding (RSW), stress concentration, weld nugget, weld geometry.\",\"PeriodicalId\":17714,\"journal\":{\"name\":\"Key Engineering Materials\",\"volume\":\"67 S305\",\"pages\":\"87 - 97\"},\"PeriodicalIF\":0.0000,\"publicationDate\":\"2024-07-03\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Key Engineering Materials\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.4028/p-uSG7cu\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"\",\"JCRName\":\"\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Key Engineering Materials","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.4028/p-uSG7cu","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
Stress Concentration Modelling on Resistance Spot Welding Lap Joint of Steel ASS316L and Titanium Ti-6Al-4V with Variable Weld Geometries
This research is a finite element simulation on resistance spot welding (RSW) process between dissimilar sheet metals consist of Titanium alloy, Ti-6Al-4V and Austenitic Stainless Steel (ASS) 316L. The problem statement was inability to visualize the stress concentration profile over weld nugget joint when Titanium alloy and steel welded with variable electrode geometry of circle, triangle, square and hexagon. To determine the best geometry for best weld with lowest maximum stress concentration. The methodology of simulation was tensile-shear test using SOLIDWORKS software. The tensile-stress load of 664.09 N was applied across all 4 different weld geometries. The result for the lowest magnitude of maximum stress 180.6 MPa was on circle weld geometry. Triangle geometry registered highest stress concentration of 219.6 MPa. This proves that most common weld geometry used in industry was circle. Even for dissimilar material joint the result supports that circle weld geometry as the best geometry. Keywords: Resistance spot welding (RSW), stress concentration, weld nugget, weld geometry.