Fuqiang Zheng, Yuqi Zhao, Hongyang Wang, Bin Hu, Chen Liu
{"title":"利用 CaO 还原焙烧从赤泥中制备还原铁粉和水泥原料","authors":"Fuqiang Zheng, Yuqi Zhao, Hongyang Wang, Bin Hu, Chen Liu","doi":"10.1007/s40831-024-00868-5","DOIUrl":null,"url":null,"abstract":"<p>Reduction roasting‒magnetic separation was adopted to extract iron in red mud containing 47.45% Fe and 11.58% Al<sub>2</sub>O<sub>3</sub>. The process mineralogy and phase transformation of red mud during reduction roasting with CaO were studied using advanced mineral identification and characterization system, X-ray diffraction, scanning electron microscope, and energy-dispersive spectrometer. Results show that the main Fe-bearing minerals in red mud are hematite and alumogeothite, with corresponding contents of 47.99% and 37.81%, respectively. After reduction roasting with CaO, red mud is converted into metallic iron and Ca–Al compounds, and the iron grain size increases with roasting temperature. After roasting at 1175 °C for 60 min, the iron grain size reaches 18.85 μm. Under the conditions of grinding size of − 44 μm of 86.57%, and magnetic intensity of 1000 Gs, a concentrate with Fe grade of 90.14% and Fe recovery of 85.68% is obtained. Meanwhile, there are 40.01% of CaO and 23.96% of Al<sub>2</sub>O<sub>3</sub> in magnetic tailing, which can be used as cement raw materials. This study lays the foundation for the resource utilization of red mud.</p><h3 data-test=\"abstract-sub-heading\">Graphical Abstract</h3>\n","PeriodicalId":17160,"journal":{"name":"Journal of Sustainable Metallurgy","volume":"78 1","pages":""},"PeriodicalIF":2.5000,"publicationDate":"2024-07-12","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Preparation of Reduced Iron Powder and Cement Raw Material from Red Mud Using Reduction Roasting with CaO\",\"authors\":\"Fuqiang Zheng, Yuqi Zhao, Hongyang Wang, Bin Hu, Chen Liu\",\"doi\":\"10.1007/s40831-024-00868-5\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p>Reduction roasting‒magnetic separation was adopted to extract iron in red mud containing 47.45% Fe and 11.58% Al<sub>2</sub>O<sub>3</sub>. The process mineralogy and phase transformation of red mud during reduction roasting with CaO were studied using advanced mineral identification and characterization system, X-ray diffraction, scanning electron microscope, and energy-dispersive spectrometer. Results show that the main Fe-bearing minerals in red mud are hematite and alumogeothite, with corresponding contents of 47.99% and 37.81%, respectively. After reduction roasting with CaO, red mud is converted into metallic iron and Ca–Al compounds, and the iron grain size increases with roasting temperature. After roasting at 1175 °C for 60 min, the iron grain size reaches 18.85 μm. Under the conditions of grinding size of − 44 μm of 86.57%, and magnetic intensity of 1000 Gs, a concentrate with Fe grade of 90.14% and Fe recovery of 85.68% is obtained. Meanwhile, there are 40.01% of CaO and 23.96% of Al<sub>2</sub>O<sub>3</sub> in magnetic tailing, which can be used as cement raw materials. This study lays the foundation for the resource utilization of red mud.</p><h3 data-test=\\\"abstract-sub-heading\\\">Graphical Abstract</h3>\\n\",\"PeriodicalId\":17160,\"journal\":{\"name\":\"Journal of Sustainable Metallurgy\",\"volume\":\"78 1\",\"pages\":\"\"},\"PeriodicalIF\":2.5000,\"publicationDate\":\"2024-07-12\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Sustainable Metallurgy\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://doi.org/10.1007/s40831-024-00868-5\",\"RegionNum\":3,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"GREEN & SUSTAINABLE SCIENCE & TECHNOLOGY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Sustainable Metallurgy","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1007/s40831-024-00868-5","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"GREEN & SUSTAINABLE SCIENCE & TECHNOLOGY","Score":null,"Total":0}
Preparation of Reduced Iron Powder and Cement Raw Material from Red Mud Using Reduction Roasting with CaO
Reduction roasting‒magnetic separation was adopted to extract iron in red mud containing 47.45% Fe and 11.58% Al2O3. The process mineralogy and phase transformation of red mud during reduction roasting with CaO were studied using advanced mineral identification and characterization system, X-ray diffraction, scanning electron microscope, and energy-dispersive spectrometer. Results show that the main Fe-bearing minerals in red mud are hematite and alumogeothite, with corresponding contents of 47.99% and 37.81%, respectively. After reduction roasting with CaO, red mud is converted into metallic iron and Ca–Al compounds, and the iron grain size increases with roasting temperature. After roasting at 1175 °C for 60 min, the iron grain size reaches 18.85 μm. Under the conditions of grinding size of − 44 μm of 86.57%, and magnetic intensity of 1000 Gs, a concentrate with Fe grade of 90.14% and Fe recovery of 85.68% is obtained. Meanwhile, there are 40.01% of CaO and 23.96% of Al2O3 in magnetic tailing, which can be used as cement raw materials. This study lays the foundation for the resource utilization of red mud.
期刊介绍：
Journal of Sustainable Metallurgy is dedicated to presenting metallurgical processes and related research aimed at improving the sustainability of metal-producing industries, with a particular emphasis on materials recovery, reuse, and recycling. Its editorial scope encompasses new techniques, as well as optimization of existing processes, including utilization, treatment, and management of metallurgically generated residues. Articles on non-technical barriers and drivers that can affect sustainability will also be considered.
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