Ravindra Kumar, Ravi Kant Sagar, Rameshwar Sah, Vyshnu Kumar, Raghunath Srinidhi, G. Balachandran
{"title":"通过工艺优化在制粒过程中利用高铝铁矿石","authors":"Ravindra Kumar, Ravi Kant Sagar, Rameshwar Sah, Vyshnu Kumar, Raghunath Srinidhi, G. Balachandran","doi":"10.1007/s12666-024-03390-0","DOIUrl":null,"url":null,"abstract":"<p>The demand for pellets in blast furnaces has recently increased because of their uniform shape and size, controlled chemistry, iron-enriched feed, high strength, and quality consistency. To meet this demand, low- and medium-grade iron ore fines with alumina (> 3.5 wt%) must be used for pelletization because of the limited availability of high-grade ore. The alumina present in the ore has an adverse effect on the pellet properties because of its refractory nature. Therefore, a study was conducted to optimize the firing temperature and chemistry of the feed blend to produce pellets with good pellet properties. Firing temperature (1280 °C, 1300 °C, and 1320 °C), carbon (1 and 1.2%) in the form of coke fines, and MgO (0.60 and 0.80%) in the form of dolomite were used to optimize the pellet-making process for high-alumina iron ore fines. The best result was obtained for feed blend with 1.2% carbon and 0.80% MgO fired at 1300 °C to produce pellets of cold compressive strength more than 300 kg/pellet, reduction degradation index (− 6.33 mm) near 7%, and porosity near 20%.</p>","PeriodicalId":23224,"journal":{"name":"Transactions of The Indian Institute of Metals","volume":"22 1","pages":""},"PeriodicalIF":1.6000,"publicationDate":"2024-07-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Utilization of High-Alumina Iron Ore in Pellet Making Through Process Optimization\",\"authors\":\"Ravindra Kumar, Ravi Kant Sagar, Rameshwar Sah, Vyshnu Kumar, Raghunath Srinidhi, G. Balachandran\",\"doi\":\"10.1007/s12666-024-03390-0\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p>The demand for pellets in blast furnaces has recently increased because of their uniform shape and size, controlled chemistry, iron-enriched feed, high strength, and quality consistency. To meet this demand, low- and medium-grade iron ore fines with alumina (> 3.5 wt%) must be used for pelletization because of the limited availability of high-grade ore. The alumina present in the ore has an adverse effect on the pellet properties because of its refractory nature. Therefore, a study was conducted to optimize the firing temperature and chemistry of the feed blend to produce pellets with good pellet properties. Firing temperature (1280 °C, 1300 °C, and 1320 °C), carbon (1 and 1.2%) in the form of coke fines, and MgO (0.60 and 0.80%) in the form of dolomite were used to optimize the pellet-making process for high-alumina iron ore fines. The best result was obtained for feed blend with 1.2% carbon and 0.80% MgO fired at 1300 °C to produce pellets of cold compressive strength more than 300 kg/pellet, reduction degradation index (− 6.33 mm) near 7%, and porosity near 20%.</p>\",\"PeriodicalId\":23224,\"journal\":{\"name\":\"Transactions of The Indian Institute of Metals\",\"volume\":\"22 1\",\"pages\":\"\"},\"PeriodicalIF\":1.6000,\"publicationDate\":\"2024-07-03\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Transactions of The Indian Institute of Metals\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://doi.org/10.1007/s12666-024-03390-0\",\"RegionNum\":4,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"Materials Science\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Transactions of The Indian Institute of Metals","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1007/s12666-024-03390-0","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"Materials Science","Score":null,"Total":0}
Utilization of High-Alumina Iron Ore in Pellet Making Through Process Optimization
The demand for pellets in blast furnaces has recently increased because of their uniform shape and size, controlled chemistry, iron-enriched feed, high strength, and quality consistency. To meet this demand, low- and medium-grade iron ore fines with alumina (> 3.5 wt%) must be used for pelletization because of the limited availability of high-grade ore. The alumina present in the ore has an adverse effect on the pellet properties because of its refractory nature. Therefore, a study was conducted to optimize the firing temperature and chemistry of the feed blend to produce pellets with good pellet properties. Firing temperature (1280 °C, 1300 °C, and 1320 °C), carbon (1 and 1.2%) in the form of coke fines, and MgO (0.60 and 0.80%) in the form of dolomite were used to optimize the pellet-making process for high-alumina iron ore fines. The best result was obtained for feed blend with 1.2% carbon and 0.80% MgO fired at 1300 °C to produce pellets of cold compressive strength more than 300 kg/pellet, reduction degradation index (− 6.33 mm) near 7%, and porosity near 20%.
期刊介绍:
Transactions of the Indian Institute of Metals publishes original research articles and reviews on ferrous and non-ferrous process metallurgy, structural and functional materials development, physical, chemical and mechanical metallurgy, welding science and technology, metal forming, particulate technologies, surface engineering, characterization of materials, thermodynamics and kinetics, materials modelling and other allied branches of Metallurgy and Materials Engineering.
Transactions of the Indian Institute of Metals also serves as a forum for rapid publication of recent advances in all the branches of Metallurgy and Materials Engineering. The technical content of the journal is scrutinized by the Editorial Board composed of experts from various disciplines of Metallurgy and Materials Engineering. Editorial Advisory Board provides valuable advice on technical matters related to the publication of Transactions.