Additive fault diagnosis techniques in rotor systems: a state-of-the-art review

Faults in rotating systems can cause significant damage to the machinery and can result in downtime and production losses. Hence, the timely detection and diagnosis of faults are very important for the smooth running of machines and the assurance of their safety and reliability. In view of this, a review of the literature has been presented in the article on the types of additive faults and their identification using conventional signal-based techniques and automated artificial intelligence techniques. Through a literature survey, the faulty rigid and flexible rotor systems mounted on rolling element bearings, hydrodynamic bearings, and active magnetic bearings have been studied. The faults incorporated in this article are the additive fault types, in which the process is affected by adding process variables. The rotor unbalances, shaft or bearing misalignment, crack, internal damping, bow in the shaft, rotor-to-stator rub, and mechanical looseness are the classifications of additive faults. Additionally, understanding the rotor response through theoretical and experimental investigations influenced by the additive faults and its detection and diagnosis using vibration and current-induced signals is extremely important, and therefore the present paper briefly discusses this. Following the state of the art in the dynamic analysis and identification of multiple hazardous faults, the general remarks and future directions for further research have been suggested at the end of this article.