{"title":"SAW 焊剂成分对双相钢-2205 焊接件化学成分的影响","authors":"Deepak Gupta, Amit Bansal, Sandeep Jindal","doi":"10.1007/s12666-024-03383-z","DOIUrl":null,"url":null,"abstract":"<p>Duplex stainless steel (DSS) mainly consists of ferrite and austenite. DSS finds wide uses in offshore applications, due to its admirable mechanical properties and great corrosion resistance. The chemical and physical characteristics of the weld metal (WM) are significantly impacted by the flux compositions. In the present work, the submerged arc welding (SAW) of DSS was achieved by using an electrode wire (ER-308L). The resulting physiochemical compositions, C, Mn, Ni, Cr, Mo and W of the WM, have been examined by utilizing 21 designed fluxes. The SAW fluxes in the current study are formulated using the limited mixture design approach. Using the extreme vertices design method, 21 compositions of flux are designed and the effect of flux mixtures has been studied. Regression models were developed for the submerged arc weld of DSS-2205 by considering the different flux constituents and their binary combinations. From the study, it has been concluded that among the individual flux mixtures, Al<sub>2</sub>O<sub>3</sub> is the most significant mixture and SiO<sub>2</sub> is the second most significant flux mixture. The most significant binary mixture to change the content of WM’s composition is SiO<sub>2</sub>MgO. Regression mathematical models have been checked at a 95% significance level by using an analysis of variance (<i>F</i> test).</p>","PeriodicalId":23224,"journal":{"name":"Transactions of The Indian Institute of Metals","volume":null,"pages":null},"PeriodicalIF":1.6000,"publicationDate":"2024-06-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Influence of SAW Flux Ingredients on Chemical Compositions of Weldments of Duplex Steel-2205\",\"authors\":\"Deepak Gupta, Amit Bansal, Sandeep Jindal\",\"doi\":\"10.1007/s12666-024-03383-z\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p>Duplex stainless steel (DSS) mainly consists of ferrite and austenite. DSS finds wide uses in offshore applications, due to its admirable mechanical properties and great corrosion resistance. The chemical and physical characteristics of the weld metal (WM) are significantly impacted by the flux compositions. In the present work, the submerged arc welding (SAW) of DSS was achieved by using an electrode wire (ER-308L). The resulting physiochemical compositions, C, Mn, Ni, Cr, Mo and W of the WM, have been examined by utilizing 21 designed fluxes. The SAW fluxes in the current study are formulated using the limited mixture design approach. Using the extreme vertices design method, 21 compositions of flux are designed and the effect of flux mixtures has been studied. Regression models were developed for the submerged arc weld of DSS-2205 by considering the different flux constituents and their binary combinations. From the study, it has been concluded that among the individual flux mixtures, Al<sub>2</sub>O<sub>3</sub> is the most significant mixture and SiO<sub>2</sub> is the second most significant flux mixture. The most significant binary mixture to change the content of WM’s composition is SiO<sub>2</sub>MgO. Regression mathematical models have been checked at a 95% significance level by using an analysis of variance (<i>F</i> test).</p>\",\"PeriodicalId\":23224,\"journal\":{\"name\":\"Transactions of The Indian Institute of Metals\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":1.6000,\"publicationDate\":\"2024-06-24\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Transactions of The Indian Institute of Metals\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://doi.org/10.1007/s12666-024-03383-z\",\"RegionNum\":4,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"Materials Science\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Transactions of The Indian Institute of Metals","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1007/s12666-024-03383-z","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"Materials Science","Score":null,"Total":0}
Influence of SAW Flux Ingredients on Chemical Compositions of Weldments of Duplex Steel-2205
Duplex stainless steel (DSS) mainly consists of ferrite and austenite. DSS finds wide uses in offshore applications, due to its admirable mechanical properties and great corrosion resistance. The chemical and physical characteristics of the weld metal (WM) are significantly impacted by the flux compositions. In the present work, the submerged arc welding (SAW) of DSS was achieved by using an electrode wire (ER-308L). The resulting physiochemical compositions, C, Mn, Ni, Cr, Mo and W of the WM, have been examined by utilizing 21 designed fluxes. The SAW fluxes in the current study are formulated using the limited mixture design approach. Using the extreme vertices design method, 21 compositions of flux are designed and the effect of flux mixtures has been studied. Regression models were developed for the submerged arc weld of DSS-2205 by considering the different flux constituents and their binary combinations. From the study, it has been concluded that among the individual flux mixtures, Al2O3 is the most significant mixture and SiO2 is the second most significant flux mixture. The most significant binary mixture to change the content of WM’s composition is SiO2MgO. Regression mathematical models have been checked at a 95% significance level by using an analysis of variance (F test).
期刊介绍:
Transactions of the Indian Institute of Metals publishes original research articles and reviews on ferrous and non-ferrous process metallurgy, structural and functional materials development, physical, chemical and mechanical metallurgy, welding science and technology, metal forming, particulate technologies, surface engineering, characterization of materials, thermodynamics and kinetics, materials modelling and other allied branches of Metallurgy and Materials Engineering.
Transactions of the Indian Institute of Metals also serves as a forum for rapid publication of recent advances in all the branches of Metallurgy and Materials Engineering. The technical content of the journal is scrutinized by the Editorial Board composed of experts from various disciplines of Metallurgy and Materials Engineering. Editorial Advisory Board provides valuable advice on technical matters related to the publication of Transactions.