Huihang Li, Min Wu, Sheng Du, Jie Hu, Wen Zhang, Luefeng Chen, Xian Ma, Hongxiang Li
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Prediction model of burn-through point with data correction based on feature matching of cross-section frame at discharge end
Accurately predicting the burn-through point (BTP) is crucial for achieving stable control of the sintering process. However, accurately measuring the raw BTP is difficult due to the harsh production environment and poor thermocouple measurement accuracy of the temperature of exhaust gas in bellows. This paper proposes a prediction model of the BTP with data correction based on the feature matching of cross-section frame at discharge end. Firstly, a feature extraction method of cross-section frames at discharge end is designed. Next, the cross-section frame at discharge end features matching method is used to correct the raw BTP, and this method corrects anomalous data resulting from sensor failures. Finally, the temporal convolutional neural network and gated recurrent unit are used to predict the corrected BTP. The prediction model considers the cross-section frame feature at discharge end and state parameters as inputs, and it can achieve accurate prediction of the corrected BTP. A series of comparative experiments are conducted to verify the feasibility and effectiveness of the proposed model. At the same time, this paper also designs industrial implementation plan,and use actual operation data to verify the feasibility of the designed industrial implementation plan.
期刊介绍:
This international journal covers the application of control theory, operations research, computer science and engineering principles to the solution of process control problems. In addition to the traditional chemical processing and manufacturing applications, the scope of process control problems involves a wide range of applications that includes energy processes, nano-technology, systems biology, bio-medical engineering, pharmaceutical processing technology, energy storage and conversion, smart grid, and data analytics among others.
Papers on the theory in these areas will also be accepted provided the theoretical contribution is aimed at the application and the development of process control techniques.
Topics covered include:
• Control applications• Process monitoring• Plant-wide control• Process control systems• Control techniques and algorithms• Process modelling and simulation• Design methods
Advanced design methods exclude well established and widely studied traditional design techniques such as PID tuning and its many variants. Applications in fields such as control of automotive engines, machinery and robotics are not deemed suitable unless a clear motivation for the relevance to process control is provided.