用于番茄连续去皮的火焰催化红外线干燥系统

IF 3.5 2区 农林科学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY
Li Zhang , Chengxia Huang , Cunshan Zhou , Abd ur Rehman , Zhongli Pan , Benu Adhikari , Li Chen , Haile Ma , Yujin Wang , Zhaolin Zhu , Xuguang Qiao
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引用次数: 0

摘要

为了消除对碱和过量水的需求,同时加快干番茄去皮的工业应用,我们设计了一种高效的工业火焰催化红外连续去皮装置。对设备内催化层(Pt/Al2O3)的合成进行了优化,以提高成本效益并实现模块化安装,使其适用于工业应用。本研究通过实验确定了工业火焰催化红外去皮(F-CIP)的最佳生产参数。目前的研究结果表明,在火焰加热时间为 5.8 秒、红外加热温度为 456 ℃、红外加热距离为 70.6 毫米、红外加热持续时间为 246 秒的最佳 F-CIP 条件下,去皮效率达到 99.2±0.9%,去皮损失为 4.1±0.3%。与碱液去皮(LP)和热水去皮(HWP)的比较分析表明,F-CIP 降低了硬度和果皮损失,更好地保留了营养和抗氧化化合物。在 F-CIP 去皮过程中,果皮松动和开裂的机理包括果胶结构的改变导致果皮和果肉之间的粘附力降低,内部汽化导致细胞结构膨胀,以及番茄表皮的杨氏模量增加。F-CIP 方法具有公认的去皮效率、节能属性和环保特性,预计将吸引更多设备制造商和番茄行业的关注。本文将为 F-CIP 在番茄去皮中的应用和参数控制提供基础性指导和帮助。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Flame-catalytic infrared dry system for tomato continuous peeling

To eliminate the need for alkali and excess water while accelerating the industrial application of dry tomato peeling, a highly efficient industrial flame-catalytic infrared continuous peeling apparatus was designed. The synthesis of the catalytic layer (Pt/Al2O3) within the device was optimized to improve cost-effectiveness and enable modular installation, making it suitable for industrial applications. This study determined the optimal production parameters for industrial flame-catalytic infrared peeling (F-CIP) through experiments. Current findings demonstrated that, under optimal F-CIP conditions, characterized by a flame heating time of 5.8 s, an infrared heating temperature of 456 °C, an infrared heating distance of 70.6 mm, and an infrared heating duration of 246 s, peeling efficiency reached 99.2±0.9 %, with a peel loss of 4.1±0.3 %. Comparative analysis with lye peeling (LP) and hot water peeling (HWP) showed that F-CIP reduced hardness and peel loss and better preserved nutritional and antioxidant compounds. The mechanism responsible for the loosening and cracking of the fruit skin in the F-CIP peeling process involved a reduction in adhesion between the skin and the pulp due to the alteration of the pectin structure, an expansion of cell structure due to internal vaporization, and an increase in the Young’s modulus of the tomato skin. The F-CIP method, with its proven peeling efficiency, energy-saving attributes, and environmentally friendly features, is expected to attract increased attention from equipment manufacturers and the tomato industry. This paper serves as a foundational guide and contributes to the application and parameter control of F-CIP in the tomato peeling.

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来源期刊
Food and Bioproducts Processing
Food and Bioproducts Processing 工程技术-工程:化工
CiteScore
9.70
自引率
4.30%
发文量
115
审稿时长
24 days
期刊介绍: Official Journal of the European Federation of Chemical Engineering: Part C FBP aims to be the principal international journal for publication of high quality, original papers in the branches of engineering and science dedicated to the safe processing of biological products. It is the only journal to exploit the synergy between biotechnology, bioprocessing and food engineering. Papers showing how research results can be used in engineering design, and accounts of experimental or theoretical research work bringing new perspectives to established principles, highlighting unsolved problems or indicating directions for future research, are particularly welcome. Contributions that deal with new developments in equipment or processes and that can be given quantitative expression are encouraged. The journal is especially interested in papers that extend the boundaries of food and bioproducts processing. The journal has a strong emphasis on the interface between engineering and food or bioproducts. Papers that are not likely to be published are those: • Primarily concerned with food formulation • That use experimental design techniques to obtain response surfaces but gain little insight from them • That are empirical and ignore established mechanistic models, e.g., empirical drying curves • That are primarily concerned about sensory evaluation and colour • Concern the extraction, encapsulation and/or antioxidant activity of a specific biological material without providing insight that could be applied to a similar but different material, • Containing only chemical analyses of biological materials.
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