Investigation of petrophysical properties of synthetic carbonate plugs: Adding a novel 3D printing approach to control pore networks

The physical and chemical properties of rocks play a crucial role in understanding fluid-solid flow behavior at the pore level. Thus, studying pore space characteristics is important in evaluating and determining petrophysical properties of various rock types, including synthetic rocks, which can be designed to mimic natural rocks. This study investigates the petrophysical properties of synthetic carbonate plugs by using a new approach that correlates the base material and a 3D printing solution with porosity and permeability. The research shows that with precise particle size and morphology, pure mineral materials such as calcite, dolomite, quartz and a non-structural Portland cement may produce a controlled rock matrix. The synthetic plugs developed in this study exhibit controlled macro, meso, and micro porosities, including fractures and vuggys, by the solubilization of materials with controlled morphology by 3D printing, which provides valuable information on regulating pore space in synthetic carbonate rocks.