An Optimum Design for a Fast-Response Solenoid Valve: Application to a Limaçon Gas Expander

Organic Rankine Cycle (ORC)–based small-scale power plants are becoming a promising instrument in the recent drive to utilize renewable sources and reduce carbon emissions. But the effectiveness of such systems is limited by the low efficiency of gas expanders, which are the main part of an ORC system. Limaçon-based expansion machines with a fast inlet control valve have great prospects as they could potentially offer efficiencies over 50%. However, the lack of a highly reliable and significantly fast control valve is hindering its possible application. In this paper, a push–pull solenoid valve is optimized using a stochastic optimization technique to provide a fast response. The optimization yields about 56–58% improvement in overall valve response. A performance comparison of the initial and optimized valves applied to a limaçon expander thermodynamic model is also presented. Additionally, the sensitivity of the valve towards a changing inlet pressure and expander rotor velocity is analyzed to better understand the effectiveness of the valve and provide clues to overall performance improvement.