Digital Twins: Enhancing Circular Economy through Digital Tools

In the drive towards sustainable design, the push for products with greater longevity, reparability, and recyclability has never been more crucial. Central to this is the integration of eco-design principles within manufacturing processes. However, there is a gap: manufacturers lack both standardized processes and digital tools to support them, even though the promising digital product passport largely focuses on product lifespan.

Key Performance Indicators (KPIs) are paramount, serving as benchmarks for both the manufacturing process and environmental sustainability of a product. These KPIs encompass factors like energy, water, compressed air, and material resource consumption. To emphasize the importance of these metrics, Europe is vulnerable to supply disruptions due to its high dependence on raw materials from non-EU countries.

This paper discusses the state of the art of digital twins and presents a digital shadow—a comprehensive digital tool design to support manufacturers during the product design phase. Drawing from a case study in the automotive sector, this tool not only aligns with recycling and sustainability objectives but also mitigates risks associated with raw material dependencies.