A Review on False-Twist Texturing

The annual demand for fibres continues to rise worldwide. Consequently, more and more fibres must be produced to meet this demand, most of which are melt-spun polymeric man-made fibres. Smooth filaments made of polymers are mainly used for technical applications in industry. For use in clothing or home textiles, for example, a texturing process is used to give the filaments a crimp and thus a feel like that of natural fibres. In this state, they can be processed together with natural fibres and used in textiles. Partially oriented yarns (POY) are of great importance in texturing. The yarns are mainly crimped with the help of the so-called false-twist texturing process (FTTP). Since POY accounts for about 60% of the melt-spun filament yarn produced worldwide, the FTTP is the most important texturing process in the textile industry. In this paper, the main components of false-twist texturing (FTT) machines are explained, along with the state of the art and research for each component and its influence on the process. Relevant patents are discussed, as well as process optimisation techniques, innovative polymers, and yarn types recently used in FTT, followed by a conclusion and an outlook for the process.