热处理对汽车应用中 EN8D 钢磁性能的影响

Dr. S. C. Bali, Vaibhav Bhavsar
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摘要

本研究的重点是实现 EN8D 钢机械性能和磁性能的最佳组合。SAE 1010 和 EN8D 钢是制造盘式电动机械喇叭固定磁核的候选材料。这两种材料都具有良好的磁性或机械性能。固定磁核的主要功能是被磁化并将移动磁核拉向它。然而,由于磁化和退磁发生在 300-500 Hz 的范围内,固定磁核和移动磁核在高频率下不断相互撞击。在这种高频工作条件下,固定磁核很容易因磨损或疲劳而失效。对于这种应用,需要在制造固定磁核的材料中结合磁性和机械特性。因此,本文评估了奥氏体化和回火热处理前后 EN8D 钢的化学成分、微观结构、硬度、强度和韧性的影响,并将其与轧制后的 EN8D 钢和 SAE 1010 钢进行了比较。使用 JMatPro 软件对磁导率进行了评估和比较。奥氏体化处理在 900 °C 下进行 1 小时,然后进行水淬。回火处理在 550 ℃ 下进行 2.5 小时。热处理后,EN8D 的极限拉伸强度(UTS)和硬度分别从 917 兆帕和 269 HV0.1 降至 781 兆帕和 233 HV0.1。热处理后 EN8D 钢的夏比 V 形缺口(CVN)韧性从 12 焦耳增至 45 焦耳。这表明强度和硬度的降低导致了韧性的增加。微观结构从铁素体和波来石转变为回火马氏体、铁素体和贝氏体的组合。用 JMatPro 软件评估的磁导率显示,热处理后 EN8D 钢的磁导率从 450 高斯/奥斯特增至 564 高斯/奥斯特。关键词机电喇叭、固定晶核、磁导率、JMatPro、SAE1010 钢、EN8D 钢
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Effect of Heat Treatment on Magnetic Properties of EN8D Steel Used in Automotive Applications
The present study focuses on achieving the optimum combination of mechanical and magnetic properties for EN8D steel. SAE 1010 and EN8D steels are the candidate materials to manufacture the fixed nucleus of the disk-type electro-mechanical horn. Both materials have either good magnetic or mechanical properties. The main function of fixed nucleus is to get magnetized and pull the mobile nucleus towards it. However, as magnetization and demagnetization take place in the range of 300-500 Hz, fixed and mobile nucleus continuously strikes each other at high frequency. Due to such high frequency working condition, fixed nucleus is prone to failure under wear and tear or under fatigue. For this kind of application, a combination of magnetic and mechanical properties is required in the material used to manufacture fixed nucleus. Thus, in current paper, the effects of chemical composition, microstructure, hardness, strength and toughness of EN8D steel before and after austenizing and tempering heat treatment are evaluated and compared with as-rolled EN8D and SAE 1010 steels, which are mostly used for manufacturing fixed nucleus. Magnetic permeability was evaluated using JMatPro software and compared. Austenizing treatment is performed at 900 °C for 1 hour, followed by water quenching. Tempering treatment of the same was performed at 550 °C for 2.5 hours. The Ultimate Tensile Strength (UTS) and hardness of EN8D after heat treatment decreased from 917 to 781 MPa and 269 to 233 HV0.1 respectively. Charpy V-Notch (CVN) toughness of EN8D steel after heat treatment increased from 12 to 45 joules. It indicates that the decrease in strength and hardness resulted into increase in toughness. Microstructure changes from ferrite and pearlite to combination of tempered martensite, ferrite and bainite. Magnetic permeability evaluated by JMatPro software shows increment from 450 to 564 Gauss/Oersted in EN8D steel after heat treatment. Keywords: Electro-mechanical horn, fixed nucleus, magnetic permeability, JMatPro, SAE1010 steel, EN8D steel
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