用钢板设计 5000 千升毛棕榈油(CPO)储罐

Gilbert Laurent Atmadja, Erwin Sutandar, Aryanto Aryanto
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引用次数: 0

摘要

这项研究的核心是在印度尼西亚棕榈油行业设计一个 5000 KL 原油 (CPO) 储罐,确保其符合 API 650 第 13 版标准,能够有效承受运行和环境负荷。采用板理论,特别是基尔霍夫-洛夫理论,对环形板、壳板和顶板等结构部件进行建模,这些部件必须承受 API 准则规定的各种荷载,包括死荷载、内部荷载(静水荷载和压力荷载)、外部荷载(风荷载、压力荷载、雪荷载)、活荷载和地震荷载。应力分析采用 ASTM A573M 485 级钢板和标准抗压强度的地基,以确保符合材料限制要求。研究涉及的详细阶段包括数据收集、初步设计、结构建模、加载分析、应力评估、焊接设计和利用 SAP2000 软件进行的地基规划。罐板上的计算应力远低于 API 限值,证实了结构的坚固性。通过整合经验数据和理论计算,该研究提出了建造可靠且经济高效的棕榈油储存设施的全面计划,从而提高了印尼棕榈油行业的安全性和效率。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
DESIGN OF A 5000 KL CRUDE PALM OIL (CPO) TANK WITH STEEL PLATES
The study is centered on designing a 5000 KL Crude Palm Oil (CPO) Tank within Indonesia's palm oil industry, ensuring adherence to the API 650 13th Edition standard to effectively withstand operational and environmental loads. Plate theory, specifically the Kirchoff-Love theory, is employed to model structural components such as annular, shell, and roof plates, which must endure various loads including dead, internal (hydrostatic and pressure), external (wind, pressure, snow), live, and seismic loads as specified by API guidelines. Stress analysis is conducted to ensure compliance with material limits, utilizing ASTM A573M Grade 485 steel for plates and standard compressive strength for foundations.The research involves detailed phases encompassing data collection, preliminary design, structural modeling, loading analysis, stress assessment, weld design, and foundation planning utilizing SAP2000 software. Calculated stresses on tank plates remain well below API limits, confirming structural robustness. Welding details for butt and corner joints are carefully planned for durability, while deep pilings and pile caps provide stability against ground movements.By integrating empirical data and theoretical calculations, the study presents a comprehensive plan for constructing a dependable and cost-effective palm oil storage facility, thereby enhancing safety and efficiency within Indonesia's palm oil sector.
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