A Novel Feature Engineering-Based SOH Estimation Method for Lithium-Ion Battery with Downgraded Laboratory Data

Accurate estimation of lithium-ion battery state of health (SOH) can effectively improve the operational safety of electric vehicles and optimize the battery operation strategy. However, previous SOH estimation algorithms developed based on high-precision laboratory data have ignored the discrepancies between field and laboratory data, leading to difficulties in field application. Therefore, aiming to bridge the gap between the lab-developed models and the field operational data, this paper presents a feature engineering-based SOH estimation method with downgraded laboratory battery data, applicable to real vehicles under different operating conditions. Firstly, a data processing pipeline is proposed to downgrade laboratory data to operational fleet-level data. The six key features are extracted on the partial ranges to capture the battery’s aging state. Finally, three machine learning (ML) algorithms for easy online deployment are employed for SOH assessment. The results show that the hybrid feature set performs well and has high accuracy in SOH estimation for downgraded data, with a minimum root mean square error (RMSE) of 0.36%. Only three mechanism features derived from the incremental capacity curve can still provide a proper assessment, with a minimum RMSE of 0.44%. Voltage-based features can assist in evaluating battery state, improving accuracy by up to 20%.