Simulation of the Dynamic Responses of Layered Polymer Composites under Plate Impact Using the DSGZ Model

This paper presents a numerical study on the dynamic response and impact mitigation capabilities of layered ceramic–polymer–metal (CPM) composites under plate impact loading, focusing on the layer sequence effect. The layered structure, comprising a ceramic for hardness and thermal resistance, a polymer for energy absorption, and a metal for strength and ductility, is analyzed to evaluate its effectiveness in mitigating the impact loading. The simulations employed the VUMAT subroutine of DSGZ material models within Abaqus/Explicit to accurately represent the mechanical behavior of the polymeric materials in the composites. The VUMAT implementation incorporates the explicit time integration scheme and the implicit radial return mapping algorithm. A safe-version Newton–Raphson method is applied for numerically solving the differential equations of the J2 plastic flow theory. Analysis of the simulation results reveals that specific layer configurations significantly influence wave propagation, leading to variations in energy absorption and stress distribution within the material. Notably, certain layer sequences, such as P-C-M and C-P-M, exhibit enhanced impact mitigation with a superior ability to dissipate and redirect the impact energy. This phenomenon is tied to the interactions between the material properties of the ceramic, polymer, and metal, emphasizing the necessity of precise material characterization and enhanced understanding of the layer sequencing effect for optimizing composite designs for impact mitigation. The integration of empirical data with simulation methods provides a comprehensive framework for optimizing composite designs in high-impact scenarios. In the general fields of materials science and impact engineering, the current research offers some guidance for practical applications, underscoring the need for detailed simulations to capture the high-strain-rate dynamic responses of multilayered composites.