Theoretical study of the effect of orientations and fibre volume on the thermal insulation capability of reinforced polymer composites

In industry, synthetic fibre reinforcements are popular due to their cost-effectiveness and lightweight nature. However, the non-reusability and non-degradability have raised environmental concerns and prompted scientists to explore more environmentally friendly alternatives. Natural fibres are being investigated as potential replacements to address these issues and promote sustainability. This study investigated the effect of fibre loading and orientation on the heat conductivity of polymer resins using a finite element-based numerical model developed in our previous research. The numerical analysis was conducted in ANSYS® modelling and simulation using glass and sisal fibres in combination with three distinct matrix materials (epoxy, polyester, and vinyl ester). Different orientations (parallel, perpendicular, 45°, and normal) and volume of fibre fractions (20–35%) were used for the analysis. The properties of the materials were incorporated into the ANSYS Engineering database, and the composite model was divided into five segments to analyse the heat transfer. The thermal boundary condition was implemented by keeping one side of the cylinder at 120°C. The results showed that the thermal conductivity of the composites decreased as the volume fraction of natural fibres increased. Epoxy-based composites exhibited better insulation performance than polyester and vinyl ester-based composites. This study demonstrated the potential of using natural fibres to improve the thermal insulation properties of composites.