船用柴油机气缸活塞组运行引起振动的影响因素评估方法

O. V. Afanaseva
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引用次数: 0

摘要

海运船队的使用效率与运输成本的降低有关,而对运输成本的需求正在稳步增长。在运输总成本中,与船舶运营相关的成本占了很大一部分,因此,降低这些成本是降低海上运输成本的储备。提高海运船舶运营效率的问题不仅与降低成本密切相关,还与缩短船舶维护和修理时间密切相关。现有的定期预防性保养和维修制度规定按预先计划的频率保养和恢复船舶及其部件的正常技术状态。只有解决了一系列旨在提高维修质量、技术操作水平、改善后勤保障等方面的工程技术措施和科学研究,才有可能将船舶转入延长维修期的工作。其中,使用现代方法和手段在不拆卸的情况下确定舰载设备和装置(主要是舰载发电站(SEU)的发动机)的技术状况起着至关重要的作用。SEU 零件的高振动负荷会导致疲劳应力,加速接触面的磨损,降低船用柴油机的可靠性和使用寿命,因此对其振动活动的监测非常重要,尤其是在运行期间。运输船队船舶的安全运行在很大程度上取决于船用柴油机的可靠性。目前,在工作过程中监测其可操作性的技术手段不够有效,需要加以改进。这不仅关系到开发新的、更先进的和可移动的硬件和软件,还关系到寻找新的科学和方法来利用振动参数频谱中包含的信息。船用柴油内燃机是一个复杂的系统,涉及许多可变参数。对这类发动机的研究需要使用可以系统研究各种因素对其运行影响的方法,特别是随机实验方案,因为它们可以对可变参数进行系统控制,并最大限度地提高估算的准确性。本文介绍了应用影响船用柴油机振动因素排序法的结果,以确定其中最重要的因素。介绍了一个数学模型,该模型可以计算当前值并预测最重要指标的变化,其中最重要的指标是活塞与汽缸套之间的间隙大小。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Evaluation method for factors affecting marine diesel engine vibration caused by cylinder-piston group operation
The efficiency of the use of the marine fleet is associated with a reduction in the cost of transportation, the need for which is steadily increasing. A significant share of the total transportation costs is occupied by the costs associated with the operation of ships, therefore, reducing these costs is a reserve for reducing the cost of maritime transportation. The problem of increasing the efficiency of the operation of marine vessels is closely related not only to reducing the cost of it, but also to reducing the time for maintenance and repair of ships. The existing system of scheduled preventive maintenance and repair provides for the maintenance and restoration of the normal technical condition of the vessel and its elements with a pre-planned frequency. The transfer of ships to work with extended repair periods is possible only when solving a whole range of engineering and technical measures and scientific research aimed at improving the quality of repairs, the level of technical operation, improving logistics, etc. An essential role in this is played by the use of modern methods and means to determine the technical condition of shipboard devices and mechanisms, primarily engines of shipboard power plants (SEUs), without disassembling them. High vibration loads of SEU parts lead to fatigue stresses, accelerate wear of the contacting surfaces, reducing the reliability and service life of marine diesel engines, therefore monitoring of their vibration activity is important, especially during operation. The safe operation of ships of the transport fleet largely depends on the reliability of marine diesel engines. Technical means of monitoring their operability in the process of work are currently insufficiently effective and need to be improved. It is relevant not only to develop new, more advanced and mobile hardware and software, but also to search for new scientific and methodological approaches to using the information contained in the spectrum of vibration parameters. Marine diesel internal combustion engines are complex systems that involve many variable parameters. The study of such engines requires the use of methods that can be used to systematically investigate the influence of various factors on their operation, in particular, random experimental schemes are used, since they provide systematic control over variable parameters and maximize the accuracy of estimates. The results of the application of the method of ranking the factors influencing the vibration of a marine diesel engine are presented in order to establish the most significant of them. A mathematical model is presented that allows calculating current values and predicting changes in the most significant indicators, among which the most important is the size of the gap between the piston and the cylinder sleeve.
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