Robotized technologies for enhanced shipyard operations: challenges and solutions

Large component manufacturing relies heavily on manual operations and human workers. Human-centric solutions can preserve industry-specific knowledge, extend capabilities, and improve job performance. Three robotized technologies were developed for shipyard operations: ABB™ and KUKA™ robot hand-guiding systems (HGS), a lightweight collaborative system for plasma cutting, and a cost-effective 3D projection system for retrofitting. These technologies were developed at the open didactic factory, which served as platforms for rapid technological advancement. The HGS was integrated with ABB™ and KUKA™, and the 3D projection technology and lightweight collaborative system offered a cost-effective solution for small and medium shipyards. However, transitioning to non-flat surfaces presents challenges due to geometric variations and discrepancies between the computer-aided design model and the actual component.