数据语义模型重构下数控机床加工过程仿真与优化的研究与应用

IF 2.9 3区 工程技术 Q2 AUTOMATION & CONTROL SYSTEMS
{"title":"数据语义模型重构下数控机床加工过程仿真与优化的研究与应用","authors":"","doi":"10.1007/s00170-024-13415-z","DOIUrl":null,"url":null,"abstract":"<h3>Abstract</h3> <p>The digital twin is driving the machine manufacturing and processing workshop to change in the direction of digital intelligence and service. Aiming at the application requirements of virtual simulation monitoring of typical CNC machine tools for the unified interaction and integration of processing and production process data, this paper proposes a development architecture of virtual simulation monitoring and processing process optimization system for CNC machine tools that integrate data, model, communication, and optimization. The data semantic format and data communication are normalized by designing the OPC UA information model of CNC machine tools, modular construction of a three-dimensional digital model, and interactive mapping technology of OPC UA server address space. Virtual simulation visualization and monitoring of CNC machine tools are realized by integrating synchronous simulation modeling, collision detection, and viewpoint control technologies. Building upon this foundation, the control process of the CNC machine tool machining cell is optimized using ECRS and lean production methods. The application focuses on a typical flexible manufacturing cell (FMC) in a machine tool processing and manufacturing workshop. The development of the virtual simulation visualization monitoring system for FMC addresses challenges such as heterogeneous data interaction, sharing, and integration difficulties across multiple heterogeneous equipment. The system successfully fulfills all required functions, and the optimization of the CNC machine tool machining unit’s control process has enhanced equipment utilization and productivity. This solution effectively supports the realization of intelligent manufacturing services, including standardized data-driven digital twins.</p>","PeriodicalId":50345,"journal":{"name":"International Journal of Advanced Manufacturing Technology","volume":"26 1","pages":""},"PeriodicalIF":2.9000,"publicationDate":"2024-03-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Research and application of simulation and optimization for CNC machine tool machining process under data semantic model reconstruction\",\"authors\":\"\",\"doi\":\"10.1007/s00170-024-13415-z\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<h3>Abstract</h3> <p>The digital twin is driving the machine manufacturing and processing workshop to change in the direction of digital intelligence and service. Aiming at the application requirements of virtual simulation monitoring of typical CNC machine tools for the unified interaction and integration of processing and production process data, this paper proposes a development architecture of virtual simulation monitoring and processing process optimization system for CNC machine tools that integrate data, model, communication, and optimization. The data semantic format and data communication are normalized by designing the OPC UA information model of CNC machine tools, modular construction of a three-dimensional digital model, and interactive mapping technology of OPC UA server address space. Virtual simulation visualization and monitoring of CNC machine tools are realized by integrating synchronous simulation modeling, collision detection, and viewpoint control technologies. Building upon this foundation, the control process of the CNC machine tool machining cell is optimized using ECRS and lean production methods. The application focuses on a typical flexible manufacturing cell (FMC) in a machine tool processing and manufacturing workshop. The development of the virtual simulation visualization monitoring system for FMC addresses challenges such as heterogeneous data interaction, sharing, and integration difficulties across multiple heterogeneous equipment. The system successfully fulfills all required functions, and the optimization of the CNC machine tool machining unit’s control process has enhanced equipment utilization and productivity. This solution effectively supports the realization of intelligent manufacturing services, including standardized data-driven digital twins.</p>\",\"PeriodicalId\":50345,\"journal\":{\"name\":\"International Journal of Advanced Manufacturing Technology\",\"volume\":\"26 1\",\"pages\":\"\"},\"PeriodicalIF\":2.9000,\"publicationDate\":\"2024-03-16\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Advanced Manufacturing Technology\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://doi.org/10.1007/s00170-024-13415-z\",\"RegionNum\":3,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"AUTOMATION & CONTROL SYSTEMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Advanced Manufacturing Technology","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1007/s00170-024-13415-z","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"AUTOMATION & CONTROL SYSTEMS","Score":null,"Total":0}
引用次数: 0

摘要

摘 要 数字孪生正在推动机械制造加工车间向数字化智能化和服务化方向转变。针对典型数控机床虚拟仿真监控对加工生产过程数据统一交互与集成的应用需求,本文提出了集数据、模型、通信、优化于一体的数控机床虚拟仿真监控与加工过程优化系统开发架构。通过设计数控机床 OPC UA 信息模型、模块化构建三维数字模型、OPC UA 服务器地址空间交互映射技术,实现了数据语义格式和数据通信的规范化。通过集成同步仿真建模、碰撞检测和视点控制技术,实现了数控机床的虚拟仿真可视化和监控。在此基础上,利用 ECRS 和精益生产方法优化了数控机床加工单元的控制流程。应用的重点是机床加工制造车间中的典型柔性制造单元(FMC)。FMC 虚拟仿真可视化监控系统的开发解决了异构数据交互、共享和多异构设备集成困难等难题。该系统成功实现了所需的全部功能,优化了数控机床加工单元的控制流程,提高了设备利用率和生产率。该解决方案有效支持了智能制造服务的实现,包括标准化数据驱动的数字双胞胎。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Research and application of simulation and optimization for CNC machine tool machining process under data semantic model reconstruction

Abstract

The digital twin is driving the machine manufacturing and processing workshop to change in the direction of digital intelligence and service. Aiming at the application requirements of virtual simulation monitoring of typical CNC machine tools for the unified interaction and integration of processing and production process data, this paper proposes a development architecture of virtual simulation monitoring and processing process optimization system for CNC machine tools that integrate data, model, communication, and optimization. The data semantic format and data communication are normalized by designing the OPC UA information model of CNC machine tools, modular construction of a three-dimensional digital model, and interactive mapping technology of OPC UA server address space. Virtual simulation visualization and monitoring of CNC machine tools are realized by integrating synchronous simulation modeling, collision detection, and viewpoint control technologies. Building upon this foundation, the control process of the CNC machine tool machining cell is optimized using ECRS and lean production methods. The application focuses on a typical flexible manufacturing cell (FMC) in a machine tool processing and manufacturing workshop. The development of the virtual simulation visualization monitoring system for FMC addresses challenges such as heterogeneous data interaction, sharing, and integration difficulties across multiple heterogeneous equipment. The system successfully fulfills all required functions, and the optimization of the CNC machine tool machining unit’s control process has enhanced equipment utilization and productivity. This solution effectively supports the realization of intelligent manufacturing services, including standardized data-driven digital twins.

求助全文
通过发布文献求助,成功后即可免费获取论文全文。 去求助
来源期刊
CiteScore
5.70
自引率
17.60%
发文量
2008
审稿时长
62 days
期刊介绍: The International Journal of Advanced Manufacturing Technology bridges the gap between pure research journals and the more practical publications on advanced manufacturing and systems. It therefore provides an outstanding forum for papers covering applications-based research topics relevant to manufacturing processes, machines and process integration.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信