{"title":"超声波振动加工铜管电极壁厚变化分析","authors":"Hanlin Yu, Yugang Zhao, Zhihao Li, Chuang Zhao, Shuo Meng, Yu Tang, Chen Cao, Haiyun Zhang","doi":"10.1007/s00170-024-13115-8","DOIUrl":null,"url":null,"abstract":"<p>In this study, a new method of ultrasonic vibration processing of high-speed EDM ultra-fine copper tube electrode is proposed, and the deformation process of copper tube during processing is simulated by finite element analysis, and a prediction model of wall thickness change of ultrasonically processed copper tube electrode is established, and the predicted values are in good agreement with the experimental measurement data. The surface quality of copper tube electrode after ultrasonic processing was improved, and the roughness was reduced from Ra1.28 to Ra0.43 µm, which is important for the automated production of high-quality ultra-fine copper tube electrode.</p>","PeriodicalId":50345,"journal":{"name":"International Journal of Advanced Manufacturing Technology","volume":"284 1","pages":""},"PeriodicalIF":2.9000,"publicationDate":"2024-03-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Analysis of wall thickness variation of copper tube electrode processed by ultrasonic vibration\",\"authors\":\"Hanlin Yu, Yugang Zhao, Zhihao Li, Chuang Zhao, Shuo Meng, Yu Tang, Chen Cao, Haiyun Zhang\",\"doi\":\"10.1007/s00170-024-13115-8\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p>In this study, a new method of ultrasonic vibration processing of high-speed EDM ultra-fine copper tube electrode is proposed, and the deformation process of copper tube during processing is simulated by finite element analysis, and a prediction model of wall thickness change of ultrasonically processed copper tube electrode is established, and the predicted values are in good agreement with the experimental measurement data. The surface quality of copper tube electrode after ultrasonic processing was improved, and the roughness was reduced from Ra1.28 to Ra0.43 µm, which is important for the automated production of high-quality ultra-fine copper tube electrode.</p>\",\"PeriodicalId\":50345,\"journal\":{\"name\":\"International Journal of Advanced Manufacturing Technology\",\"volume\":\"284 1\",\"pages\":\"\"},\"PeriodicalIF\":2.9000,\"publicationDate\":\"2024-03-11\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Advanced Manufacturing Technology\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://doi.org/10.1007/s00170-024-13115-8\",\"RegionNum\":3,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"AUTOMATION & CONTROL SYSTEMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Advanced Manufacturing Technology","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1007/s00170-024-13115-8","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"AUTOMATION & CONTROL SYSTEMS","Score":null,"Total":0}
Analysis of wall thickness variation of copper tube electrode processed by ultrasonic vibration
In this study, a new method of ultrasonic vibration processing of high-speed EDM ultra-fine copper tube electrode is proposed, and the deformation process of copper tube during processing is simulated by finite element analysis, and a prediction model of wall thickness change of ultrasonically processed copper tube electrode is established, and the predicted values are in good agreement with the experimental measurement data. The surface quality of copper tube electrode after ultrasonic processing was improved, and the roughness was reduced from Ra1.28 to Ra0.43 µm, which is important for the automated production of high-quality ultra-fine copper tube electrode.
期刊介绍:
The International Journal of Advanced Manufacturing Technology bridges the gap between pure research journals and the more practical publications on advanced manufacturing and systems. It therefore provides an outstanding forum for papers covering applications-based research topics relevant to manufacturing processes, machines and process integration.