Review of the Design and Operation Criteria of a DC Submerged Arc Discharge Carbon Nanostructure Synthesis Installation

The submerged arc discharge (SAD) allows the production of high-quality carbon nanostructures. The SAD method uses simple and inexpensive equipment. However, the carbon nanostructures obtained contain contaminants that are difficult to remove. The study of the published articles shows that reporting similar operating parameters informs quite different results. Reducing the generation of pollutants requires optimization of the design and the operation of installations. Nevertheless, the study of the state-of-the-art indicates that this aspect has been underestimated, which is manifested in the absence of publications on this subject. On the other hand, the increase in the production scale causes new problems that are not manifested in small-volume productions that are carried out in a research laboratory. The present work aims to analyze the SAD installation design and operation criteria to reduce the presence of contaminants. This study indicated that the key elements of the design and the operation are the electrodes alignment, feeding and attachment mechanisms, the electrode micropositioning system, the synthesis reactor design, the sensitive parameters control, the data acquisition system, and the selection of the liquid medium. Herein, these elements are analyzed and the best strategies for their design and operation are exposed. Those aspects relevant to scaling up of production are emphasized.