Rig Automation Empowers Well Construction in Ecuador

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 216249, “Digital Innovation of Well-Construction Process in Ecuador Through Rig Automation,” by Karen Peña, Kevin Etcheverry, and Hugo Quevedo, SPE, SLB, et al. The paper has not been peer reviewed. Artificial intelligence (AI)-based digital drilling technology was implemented in two mature fields in Ecuador that represent 33% of the country’s oil production. The drilling campaign’s main strategy included the deployment of a novel automation solution on two rigs, resulting in the optimization of the well-construction process. In the complete paper, the authors present the results of implementation of a rig-automation solution applied to 20 wells in 2022. The authors detail the validation, optimization, and implementation of a drilling software to automate work flows and the installation and commissioning of associated hardware components. The following key indicators and objectives were established: - Validation of drilling-software work flows - Achievement of a 75% average in automation control - Improvement of rate of penetration (ROP) by 5% - Reduction of pre- and post-connection times by at least 30% - Real-time tuning of parameters - Training of all personnel involved in the use of the drilling-software package - Installation and commission of hardware components The digital solution is an advanced software system that brings automation capabilities to drilling rigs, analogous to the different levels of automation found in automobiles. By drawing a parallel to car automation, one can better understand the system’s functionality and benefits. Level 1 consists of task automation, comparable to automatic driving features such as cruise control. In this context, the drilling software takes on the role of automating specific tasks within the drilling process. Level 2 involves process automation, similar to a car’s ability to autonomously park itself. The digital solution automates selected processes in drilling operations that enable efficient and precise execution. Level 3 encompasses adaptive automation, akin to a self-driving car that dynamically adapts to its surroundings. The drilling software continuously analyzes the real-time conditions of the wellbore and suggests optimal drilling parameters based on proprietary algorithms that leverage the well-known DeTournay model principle. The drilling software actively controls four key rig machines: the drawworks, topdrive, automated driller, and mud pumps. The solution adjusts drilling parameters intelligently, optimizing the drilling process and improving overall efficiency and drilling stability.