A novel method for measuring the width and angle of corrosion in Hall thrusters using three-dimensional point cloud

Hall thrusters are electric propulsion devices that are widely used in modern spaceflight. To obtain the critical corrosion data effectively and accurately during long-life tests of Hall thrusters, this paper proposes an automated corrosion measurement method based on three-dimensional point cloud technology. This method uses binocular structured light scanning method to obtain surface point cloud data. The point cloud topology relationship of these disordered data is also established by KD-tree and radius filtering. The base plane is determined according to the average of the outer circle plane in the discharge chamber, and the original point cloud data is sliced transversely and longitudinally. The point cloud of section data is extracted and the corrosion width data is obtained according to the round hole feature extraction and center of circle calculation. The corrosion angle is calculated according to the angle between the straight line and the normal of the section. The proposed method has been verified and the results show that the overall error accuracy is within 60 μm, which meets the requirements for automatic measurement of Hall thruster corrosion. It is a real and effective method to obtain the critical corrosion data during long-life tests of Hall thrusters.