Phase-field simulation of core-rim structure at the early sintering stage in TiC-WC-Ni cermet

Understanding the formation mechanism of core-rim structure in TiC-based cermets is essential for optimizing their mechanical properties, such as strength and toughness. In this work, the formation process of core-rim structure in TiC-WC-Ni cermet at the early sintering stage was investigated by means of the multiphase and phase-concentration modeling framework coupled with CALPHAD (CALculation of PHAse Diagrams) databases. The effect of W content in the Ni binder phase on the rim thickness was examined. The results reveal that W in the Ni binder phase diffuses into the undissolved TiC particles at the early sintering stage, leading to the formation of (Ti,W)C solid solution phase on the particle surface. This solid solution phase serves as the rim which constitutes the core-rim structure together with TiC particles. Furthermore, there is a positive correlation between the rim thickness and the W content in the Ni binder phase. Phase-field simulation exhibits a good agreement with the scanning electron microscopy (SEM) observations of the annealed WC-Ni/TiC–Ni cermet diffusion couple. This study offers a novel approach for exploring the formation mechanism of core-rim structure in TiC-based cermets.