Exploring Alternatives to Create Digital Twins from and for Process Simulation

In this work, Digital Twins based on Neural Networks for the steady state production of styrene were generated. Thus, both the Aspen Technology AI Model Builder (alternative 1) and a homemade MS Excel VBA code connected to Aspen HYSYS and Aspen Plus (alternative 2) were used with this same aim. The raw data used for generating the Digital Twins were obtained from process simulations using Aspen HYSYS and/or Aspen Plus, which were connected through a recycle-like stream via automation for solving the entire simulation flowsheet. Aspen HYSYS was used for solving the pre-heating, reaction, and stabilization sections of the process whereas Aspen Plus ensured the computing of the separation and purification columns. Both alternatives led to an excellent prediction showing the capability of creating Digital Twins from and for process simulation.