Data-driven hybrid algorithm with multi-evolutionary sampling strategy for energy-saving buffer allocation in green manufacturing

Buffer allocation, which is an important research topic in manufacturing system design, typically focuses on system performance and cost. However, few previous studies have been performed to investigate energy-saving buffer allocation, which can decrease operational energy consumption in green manufacturing. Furthermore, the computational efficiency of solving the buffer allocation problem requires further investigation. This paper proposes a data-driven hybrid algorithm based on multi-evolutionary sampling strategies for solving energy-saving buffer allocation that can maximize the throughput rate and minimize energy consumption. Two evolutionary sampling strategies, that is, global search and surrogate-assisted local search, are integrated to balance exploitation and exploration. In addition, a database containing historical data pertaining to buffer allocation solutions is used to develop surrogate models that can rapidly predict the throughput and energy consumption and improve the evaluation efficiency of the local search strategy. Experimental results demonstrate the efficacy of the proposed algorithm. This study contributes to an efficient buffer allocation and presents a new perspective on energy-saving measures for green manufacturing designs.