Experimental Investigation of Solids Production Mechanisms in a Hydraulic Screen-Through Fracturing Well in a Loose Reservoir and Its Control

Successful cases of hydraulic screen-through fracturing (HSTF) in the Bohai oil field highlight the possibility that hydraulic fracturing can be an alternative method for enhancing the productivity of loose reservoirs. However, a portion of the HSTF wells in the Bohai oil field suffer from severe solids production, meaning that proppants and stratum sands are produced in the wellbore during production and cause wellbore plugging and ensuing debilitation of productivity. In this study, fluid flow amid the stratum, fracture, and HSTF well is simulated experimentally, and pressure drop, flow rate of the fracture, and stratum are monitored to investigate mechanisms and influencing factors of solids production from HSTF wells. Perspectives on solids control optimization are put forward for the Bohai oil field. Results indicate that the formation of an erosion cavity on lip-sealing in fracture and a dominant fluid channel near the wellbore in the stratum are two main mechanisms of solids production. The higher the flow rate and fluid viscosity are, the more severe solids production can be. For the Bohai oil field, with 725-psi-strength resin-coated proppant, the minimum proportion of resin-coated proppant in fractures to prevent solids production can be reduced from the previous 65% to 30%. With 1,073-psi-strength resin-coated proppant, it can be further reduced to 20%. Reducing the proportion of resin-coated proppant can help optimize the conductivity of fractures. This study aims to provide preliminary insight on solving the solids production problem of an HSTF well, thus enhancing the applicability of hydraulic stimulation in loose reservoirs.