堆焊过程中电弧电压 PID 控制器模型的研究与开发

V. Solovyov, I.O. Ryabtsev, Yu.М. Lankin, I. Romanova
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摘要

本文介绍了能够在电弧焊接过程中自动调节和维持指定电弧电压的 PID 控制器模型的开发和测试情况。分析了电弧堆焊工艺的一些特点。特别是堆焊模式的选择,以及在堆焊装置电路中用于调节堆焊模式主要参数--电压和电流--的主要装置--电位计。有证据表明,有必要直接控制电弧上的电压,而不是电源上的电压,以调节焊接过程。在此分析基础上,使用 Simulink MATLAB 程序创建了弧焊过程中电弧电压的 PID 控制器模型。PID 控制器的测试结果表明,与传统的控制方法相比,该设备能更准确、更稳定地设置熔敷模式。PID 控制器将大大减少在开发和使用各种零件和产品的自动电弧焊接技术时可能出现的误差。参考文献 10,图 6,表 1。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
RESEARCH AND DEVELOPMENT OF THE ARC VOLTAGE PID-CONTROLLER MODEL DURING SURFACING
The development and testing of a PID-controller model capable of automatically adjusting and maintaining the specified arc voltage during electric arc welding are presented. Some features of arc surfacing processes are analyzed. In particular, the choice of surfacing modes, as well as the main devices - potentiometers, which are used in the electrical circuits of surfacing installations to regulate the main parameters of surfacing modes - voltage and current. Evidence is presented for the need to control the voltage directly on the arc, rather than the voltage on the power source, to regulate the welding process. Based on this analysis, a model of the PID- controller of the arc voltage during arc welding was created using the Simulink MATLAB program. The test results of the PID-controller show that the device provides more accurate and stable setting of the deposition mode than traditional control methods. The PID-controller will make it possible to significantly reduce possible errors in the development and use of technologies of automatic arc welding of various parts and products. References 10, figures 6, table 1.
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