采用基于风险的维护(RBM)方法进行进水泵维护分析

O. F. Homzah, Ella Sundari, Rizky Brillian Yuliandi, Femi Permata Sari
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引用次数: 0

摘要

进水泵是 3x10 兆瓦发电机蒸汽发电厂的重要设备之一,其功能是为生产矿井水、生活用水和服务用水提供原水。在通过进水泵生产水的过程中,进水泵的几个部件经常会出现损坏,这可能会给公司造成损失,因此需要额外的处理。本研究采用基于风险的维护(RBM)方法,通过了解叶轮、轴承和轴等重要进水泵部件的影响和故障风险,实现最佳维护。根据 RBM 计算的分析结果,该公司所接受的风险后果较低,仅为 0.05%,即达到 221,498,196.507 印尼盾,相当于每年产能的 0.13%。这一数值超过了公司规定的 0.13% 的风险容忍度。因此,有必要在现有政策的基础上规划拟议的维护期,即每年对每个关键部件进行 48 次维护,从而将后果和风险数量降至 198,002,597 印尼盾或相当于 0.01%。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
ANALISA PERAWATAN INTAKE PUMP DENGAN MENGGUNAKAN METODE RISK BASED MAINTENANCE (RBM)
Intake Pump is one of the important equipment in the steam power plant of 3x10 MW electrical generator which functions to supply raw water to production of demin water, domestic water and service water. In the process of producing water through the intake pump there are several components of the intake pump that often experience damage, this can be a loss for the company, therefore requiring additional processing. In this study, the Risk Based Maintenance (RBM) method was carried out to achieve optimal maintenance by knowing the impact and risk of failure according to important intake pump components, namely impeller, bearing and shaft. Based on the analysis results of the RBM calculation, the consequences of risks accepted is low to 0.05% by the company that achieved to 221,498,196.507 Indonesian rupiah it’s to 0.13% of production capacity per year. This value exceeds the acceptance risk tolerance of 0.13% which has become a company provision. Therefore, it is necessary to plan the proposed maintenance period from the existing policy, which is carried out 48 times a year for each critical component such to reducing the number of consequences and risks to 198,002,597 Indonesian Rupiah or equal to 0.01%.
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